BMW R1200GS REAL WHEEL FLANGE THE FLANGE IS A BILLET PART THAT CONNECTS THE REAR WHEEL AND THE REAR BRAKE DISC TO THE MOTORCYCLE. WORLD-WIDE THERE ARE REPORTS FROM USERS OF R1200GS MODELS MANUFACTURED IN 2004 AND 2005 ABOUT CRACKS IN THE FLANGE AROUND EITHER THE MOUNTING HOLES FOR THE BRAKE DISC OR THE MOUNTING HOLES FOR THE REAR WHEEL. SEVERAL INCIDENTS ARE KNOWN WHERE THE REAR BRAKE DISC BROKE …
2005 BMW R 1200 GS powertrain problems
severe 4 complaints filed with NHTSA · avg repair $2,500
What owners are reporting 4 most recent
FINAL DRIVE UNIT FAILED AND LOCKED UP THE REAR WHEEL
REAR DRIVE FAILURE WHILE RIDING TWO UP, OIL SOAKED REAR WHEEL, WHEEL WOBBLE. BETWEEN WOBBLE AND OIL CONTROL LOST (AND SLOW SPEED AT THAT POINT). *TR
FINAL DRIVE AND DRIVESHAFT FAILED. *TR
Common questions
How serious is the powertrain problem on the 2005 BMW R 1200 GS?
It's a meaningful issue. 4 complaints have been filed and the failure mode causes operational problems for owners. Repairs average $2,500.
At what mileage does the powertrain typically fail?
Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.
What does it cost to fix?
Independent shops typically charge around $2,500 for powertrain repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to powertrain?
No active recalls currently cover powertrain issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.