FAILURE OF THE FUEL PUMP HOUSING HIGH-PRESSURE FUEL QUICK DISCONNECT REINFORCEMENT FLANGE CRACKS UNDER HIGH PRESSURE CYCLING AND LEAKS, SENDING RAW FUEL DOWN THE LEFT FAIRING IN CLOSE PROXIMITY OF THE VEHICLES LEFT EXHAUST PIPE AND IGNITION SYSTEM COMPONENTS. THE VEHICLES FAIRING EFFECTIVELY CAPTURES THE FUEL VAPORS CREATING A SIGNIFICANT RISK FOR FIRE. IN ADDITION, LEAKING FUEL, STREAMING ALONG…
2005 bmw R 1200 RT fuel system problems
moderate 5 complaints filed with NHTSA · avg repair $1,200
Complaints
5
Recalls
0
Crashes
0
Avg fix
$1,200
What owners are reporting 5 most recent
The contact owns a 2005 BMW R 1200 RT. The contact stated while starting the motorcycle and it began to stall. The contact stated no warning light was illuminated. The motorcycle was not drivable. The motorcycle was towed to an independent mechanic and the contact was informed that the fuel pump needed to be replaced. The motorcycle was repaired. The contact stated that on 7/2021, he noticed fuel …
REPORT RECEIPT DATE: DEC 12, 2013 NHTSA CAMPAIGN NUMBER: 13V617000 COMPONENT(S): FUEL SYSTEM, GASOLINE MY COMPLAINT : RECALL LETTER NOT RECEIVED FROM BMW. *TR
TL* THE CONTACT OWNS A 2005 BMW R 1200 RT. WHILE PARKED WITH THE ENGINE RUNNING, FUEL BEGAN TO SPILL ONTO THE ENGINE AND ONTO THE CONTACT. THE CONTACT INSPECTED THE VEHICLE AND NOTICED A FRACTURE ON THE FUEL FLANGE NEAR THE FUEL PUMP QUICK DISCONNECT. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR A DIAGNOSTIC TEST. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 53,000.
FUEL PUMP FLANGE CRACKED IN AT LEAST FOUR PLACES THAT I CAN PHOTOGRAPH. FOR HOW LONG THIS HAS BEEN I CANNOT DETERMINE. ALTHOUGH IT IS NOT LEAKING FUEL AT THIS TIME SEVERAL RIDERS OF THIS MODEL HAVE EXPERIENCED THE EXACT FLANGE FAILURE THAT RESULTED IN FUEL FLOWING OUT OF THE CRACK AND ONTO THE MOTORCYCLE AND RIDER. FUEL ON A PERSON, IN THE AIR AND ON THE VEHICLE IS A CHEMICAL HAZARD AND ENVIRON…
Common questions
How serious is the fuel system problem on the 2005 bmw R 1200 RT?
It's a documented issue but not catastrophic. 5 complaints have been filed. Repairs average $1,200 and most owners catch it before it causes a breakdown.
At what mileage does the fuel system typically fail?
Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.
What does it cost to fix?
Independent shops typically charge around $1,200 for fuel system repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to fuel system?
No active recalls currently cover fuel system issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Severity ratings are derived from reported crashes, fires, injuries, and fatalities.
Repair cost estimates are independent-shop national averages and may differ in your area.
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