THREE CRACKS IN THE PLASTIC FLANGE AROUND THE HIGH PRESSURE QUICK DISCONNECT ON TOP OF THE FUEL PUMP. THE ENGINE WAS STARTED AND WITHIN A VERY SHORT TIME I FOUND MYSELF AND THE MOTORCYCLE STANDING IN A 6 FOOT DIAMETER CIRCLE OF GASOLINE ON THE CONCRETE FLOOR A SERIOUS CONDITION THAT COULD HAVE IGNITED FROM THE RUNNING ENGINE WITH POTENTIALLY DEADLY RESULTS. INVESTIGATION REVEALS THAT THIS APPEARS …
2006 bmw R 1200 RT fuel system problems
moderate 9 complaints filed with NHTSA · avg repair $1,200
Complaints
9
Recalls
0
Crashes
0
Avg fix
$1,200
What owners are reporting 9 most recent
FUEL PUMP AT FUEL LINE CONNECTORS DEVELOPED CRACKS, FUEL LEAKING ALL OVER EXHAUST PIPES, ENGINE AND RIDER. EXTREME FIRE DANGER TO RIDER AND PASSENGER. PRESENTLY VEHICLE IS AT BMW DEALERSHIP FOR REPLACEMENT OF COMPLETE FUEL PUMP UNIT AT OWNERS EXPENSE. SHOULD BE RECALLED BY BMW AND FAULTY CRACKED FUEL PUMPS REPLACED BY BMW OF NORTH AMERICA. *TR
MY MOTORCYCLE STARTED SMELLING LIKE GAS WHILE RUNNING, AND LEAKED GAS ONTO THE GROUND. THE FAILURE IS WHERE THE QUICK-CONNECT FUEL LINE CONNECTOR SCREWS INTO THE FUEL PUMP ASSEMBLY. THE ASSEMBLY IS PLASTIC AND HAS VERTICAL CRACKS. THE DEALER WANTS OVER $700 TO FIX THIS. I HAVE TEMPORARILY FIXED IT WITH YELLOW THREAD TAPE, BUT AM CONCERNED IT WILL LEAK AGAIN. I KNOW SEVERAL OTHER WITH BMW MOTORCYCL…
THE PLASTIC FLANGE ON THE TOP OF THE FUEL PUMP /HOSE COUPLER AREA WAS FOUND TO HAVE ONE RADIAL CRACK WHICH POSSIBLY COULD HAVE RESULTED IN LEAKING FUEL UNDER PRESSURE FROM THE FUEL PUMP. THE POSSIBILITY EXISTS FOR LEAKING FUEL TO DRIP ONTO THE TOP OF THE HOT ENGINE AND RESULT IN A FIRE. *TR
THERE IS A VERY STRONG FUEL ODOR WHEN THE MOTORCYCLE IS PARKED AND WHEN IN MOTION. THE FUEL PUMP FLANGE HOUSING HAS CRACKED AND HAS ALLOWED RAW FUEL TO ESCAPE FROM THE HIGH-PRESSURE DISCONNECT. THIS IS OF GREAT CONCERN AFTER THE MOTORCYCLE HAS BEEN RIDDEN AND PARKED IN AN ENCLOSED GARAGE WHERE THE FUMES MAY COLLECT AND PRESENT A FIRE HAZARD. THIS LEAK IS WITHIN INCHES OF ELECTRICAL CONNECTIONS AND…
FUEL PUMP UNIT FLANGE CRACKED WHERE PRESSURE FITTING SCREWS IN. POTENTIAL GROSS FUEL LEAK AS REPORTED BY MANY OTHER OWNERS. *TR
FUEL PUMP HOUSING SPLIT AT THE DISCHARGE PORT CONNECTION. FOUR CRACKS OF EQUAL LENGTH AT 12, 3, 6 AND 9 O'CLOCK POSITIONS AROUND THE PORT. FUEL WAS PUMPED OUT OF THE CRACKS AND FLOWED ON TO THE TANK HOUSING AND THE LEFT CYLINDER. REQUIRED COMPLETE REPLACEMENT OF THE FUEL PUMP. *TR
THE FUEL PUMP (SIEMENS) COLLAR ON THE FUEL LINE HAS MULTIPLE CRACKS AROUND THE QUICK CONNECT/QUICK DISCONNECT AT THE FUEL PUMP ASSEMBLY WHERE THE FUEL LINE LEAVES THE GAS TANK, THIS COULD RESULT IN A CATASTROPHIC FUEL LEAK AND FIRE. IT IS ONLY A MATTER OF TIME UNTIL THIS PLASTIC COLLAR, WHICH PROVIDES THE ANCHOR FOR THE CONNECTION FOR THE OUTGOING FUEL LINE, FAILS. I AM AWARE OF OTHER CASES OF T…
CRACK FUEL PUMP FLANGE- LEAKING GAS; FUEL PUMP ASSEMBLY REPLACED UNDER EXTENDED WARRANTY PLAN BY LOCAL DEALERSHIP. *TR
Common questions
How serious is the fuel system problem on the 2006 bmw R 1200 RT?
It's a documented issue but not catastrophic. 9 complaints have been filed. Repairs average $1,200 and most owners catch it before it causes a breakdown.
At what mileage does the fuel system typically fail?
Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.
What does it cost to fix?
Independent shops typically charge around $1,200 for fuel system repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to fuel system?
No active recalls currently cover fuel system issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Severity ratings are derived from reported crashes, fires, injuries, and fatalities.
Repair cost estimates are independent-shop national averages and may differ in your area.
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