THIS COMPONENT HAD FAILED MULTIPLE TIMES ON THIS VEHICLE (ABOUT TWICE PER YEAR) SINCE NEW. THE COMPONENT THAT IS REPLACED EACH TIME HAS BEEN THE FUEL PUMP CONTROLLER (SMALL ELECTRONIC DEVICE MOUNTED ON TOP OF THE FUEL TANK). I AM ABOUT TO PURCHASE MY FOURTH ONE. THE UNIT TYPICALLY FAILS WHEN AMBIENT TEMPERATURES ARE ABOVE 90F. WHEN THIS FAILS, THE FUEL PUMP WORKS INTERMITTENTLY. SOMETIMES THIS HAS…
2009 BMW F 650 GS fuel system problems
moderate 3 complaints filed with NHTSA · avg repair $1,200
What owners are reporting 3 most recent
BMW F650GS GAS TANK CRACKING ON GAS FILL SIDE. WIFE AND I EACH HAVE F650GS 2009, BOTH ARE SPLITTING IN THE SAME SPOT, WIFE'S IS MUCH WORSE. *TR
SMELLING GAS BEHIND ME WHEN I RIDE. I HAVE A BMW F650GS WITH UNDER SEAT TANK - I NOTICED BOTH RIDE AND LEFT SIDE OF THE SIDES OF THE TANK ARE CRACKING. TANK SEEMS TO BE PLASTIC AND THERE IS A U SHAPED CUT THAT RUNS DOWN BOTH SIDES. THERE SEEMS TO BE A SPLIT OR CRACK THAT IS OVER SEVEN INCHES ON BOTH SIDES. I AM HOPING THERE IS NOTHING DANGEROUS ABOUT THESE CRACKS? *TR
Common questions
How serious is the fuel system problem on the 2009 BMW F 650 GS?
It's a documented issue but not catastrophic. 3 complaints have been filed. Repairs average $1,200 and most owners catch it before it causes a breakdown.
At what mileage does the fuel system typically fail?
Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.
What does it cost to fix?
Independent shops typically charge around $1,200 for fuel system repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to fuel system?
No active recalls currently cover fuel system issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.