2005 Chevrolet Express brakes problems
severe 8 complaints filed with NHTSA
· avg repair $450
severe NHTSA 05V043000 08/02/2005
CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS
IF A SEPARATION OCCURRED AND THE HOOD OF THE VEHICLE WERE OPEN, FRAGMENTS FROM THE ACCUMULATOR COULD CAUSE INJURY TO PEOPLE IN THE IMMEDIATE AREA. THE PRESENCE OF THIS CRACK OR FRACTURED SURFACE COULD ALLOW THE HYDRAULIC FLUID TO LEAK FROM THE ACCUMULATOR CIRCUIT OF THE BOOSTER ASSEMBLY. THE LOSS OF FLUID WOULD CAUSE INCREASED STEERING AND BRAKING EFFORT AND A CRASH MAY OCCUR WITHOUT PRIOR WARNING.
Fix: DEALERS WILL TEST THE HYDRO-BOOST ASSEMBLY FOR FUNCTIONAL OPERATION OF THE TWO-FUNCTION VALVE. IF THE HYDRO-BOOST ASSEMBLY FAILS THE TEST, DEALERS WILL REPLACE THE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON MARCH 23, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC TRUCKS AT 1-866-996-9463 AND HUMMER AT 1-800-732-5493.
brakes
· filed 10/04/2010
TL* THE CONTACT OWNS A 2005 CHEVROLET EXPRESS 1500. THE CONTACT WAS TRAVELING 25 MPH WHEN THE BRAKES WERE APPLIED AND THEY WOULD NOT RESPOND. THE CONTACT WAS FORCED THROUGH A RED TRAFFIC LIGHT AND ATTEMPTED TO SHIFT INTO A LOWER GEAR. THE VEHICLE DID NOT STOP UNTIL DRIVING OVER A CURVE AND COMING TO A STOP. THE VEHICLE WAS INSPECTED BY A MECHANIC WHERE IT WAS DISCOVERED THAT ONE OF THE HOSES OF TH…
brakes
· filed 10/03/2010
I OWN A 2005 CHEVROLET EXPRESS 1500 V6 AND WHILE DRIVING TO MY HOUSE FROM WORK I LOST ALL BRAKES DUE TO A BRAKE LINE FAILURE, THE TWO HYDRAULIC BRAKE HOSES THAT ARE ATTACHED TO THE MASTER CYLINDER ARE IN CONTACT WITH ANOTHER METALLIC BRAKE HOSE UNDER THEM, BY RUBBING TOGETHER FOR FOUR YEARS CAUSED THE HOSES TO WEAR AND RUPTURE AND NEARLY CAUSED A CRASH. *TR
How serious is the brakes problem on the 2005 Chevrolet Express?
It's a meaningful issue. 8 complaints have been filed and the failure mode causes operational problems for owners. Repairs average $450.
At what mileage does the brakes typically fail?
Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.
What does it cost to fix?
Independent shops typically charge around $450 for brakes repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to brakes?
Yes — 1 active recall(s) cover brakes issues on this vehicle. Recall fixes are always free regardless of mileage or warranty status. Use the VIN decoder at the top of the page to check if your specific vehicle is affected.
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Severity ratings are derived from reported crashes, fires, injuries, and fatalities.
Repair cost estimates are independent-shop national averages and may differ in your area.
Some links on this page are affiliate links.