Dorman products is recalling 3,900 intermediate steering shafts dorman part nos
If the weld fails, loss of steering could result, possibly resulting in a vehicle crash.
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severe 60 complaints filed with NHTSA · avg repair $700 · see steering across all vehicles →
Of the 60 steering complaints filed for the 2005 Chevrolet Impala, here's the actual mileage breakdown — failures cluster heaviest at 50,000-75,000 mi.
Each bar shows the share of total complaints filed at that mileage range. Peak failure window highlighted. Some owners report problems earlier; some make it well past 150,000 miles symptom-free. Maintenance habits and driving conditions shift the curve as much as mileage alone.
No new NHTSA steering complaint has been filed on this vehicle in over 14 years — the issue may be aging out of the active population.
If the weld fails, loss of steering could result, possibly resulting in a vehicle crash.
Buyer takeaway: Used 2005 Chevrolet Impala buyers should be aware that this model has persistent and widespread steering system defects across multiple components—the intermediate shaft, rack and pinion, and power steering pump are all documented problem areas. Even relatively low-mileage examples can experience clunking, loss of power steering, or complete steering failure, which pose serious safety risks; independent pre-purchase inspection of the entire steering system is essential.
The 2005 Chevrolet Impala's steering system is plagued by defects in nearly every major component. The intermediate steering shaft—a known design flaw Chevy is aware of—deteriorates early, starting as low as 14,600 miles, causing clunking, clicking, and vibration during turns. A grease kit is offered as a temporary patch that typically fails again within 10,000–14,000 miles, forcing owners to pay $240–$465 for full shaft replacement. Dealers acknowledge replacing it multiple times per week and confirm technical service bulletins exist for the defect, yet it has not been recalled.
Power steering racks fail suddenly, leaving owners stranded without steering assist at highway speeds or during turns. Some owners report the same failure recurring within yearly intervals. The power steering pump also fails prematurely, with owners citing $800 repair costs for a problem dealers admit is common to this model.
In extreme cases, the steering completely detaches from the subframe or seizes mid-turn, causing loss of vehicle control and accidents. One owner's front end separated completely at 190,000 miles; another veered into oncoming traffic at 10 mph when the steering locked up. Tie rod ends wear prematurely—as early as 20,000 miles—contributing to unsafe steering feel and noise.
Owners report that manufacturer responses range from refusal to cover repairs to excluding their VINs from recalls despite identical defects appearing in recalled vehicles. The recurring message across narratives is that Chevy knew about these issues but has not issued comprehensive recalls.
Same Chevrolet Impala steering reports on nearby years: 2006 · 2007 · 2008
The intermediate steering shaft develops internal wear, deteriorates at pivot points, and loses lubrication. Owners report clunking, clanging, clicking, popping, rumbling, and vibration in the steering wheel during turns or straight driving on rough surfaces. In severe cases, the shaft fails completely, causing loss of steering control at highway speeds.
When: Typically between 14,600 and 50,000 miles; can occur earlier in some vehicles
Symptoms owners cite: Clunking, clanging, clicking, popping, or rumbling noise when turning; Vibration or shaking felt in steering wheel; Steering wheel feels loose or unstable; Noise in steering column during slow turns or rough road driving; Complete loss of steering control in severe cases
Repairs/costs cited: Grease kit or lube application (temporary fix that often fails after 14,000 miles); full shaft replacement costs $240–$465. One dealer reported the replacement part was on national backorder due to frequency of failures. Owners cite a GM technical service bulletin (01-02-32001H) confirming the defect.
Recalls/TSBs owners mention: GM issued TSB for this issue. Some repairs done under warranty early in vehicle ownership; later, GM refused coverage, claiming it is a maintenance or non-safety issue despite knowing the defect. Some owners cited a recall notification (NHTSA Campaign 14V400000 for electrical system), but the steering shaft itself was not recalled.
The rack-and-pinion steering assembly develops internal leaks, loses pressure, and fails suddenly during operation. Owners report total loss of power steering while driving, often at low speeds during turns, forcing them to pull over or lose vehicle control.
When: Reported between 20,000 and 194,000 miles; recurrence patterns at 12-month intervals noted
Symptoms owners cite: Loss of power steering pressure or total loss of power steering; Power steering fluid leak from the steering rack; Steering becomes difficult to turn or impossible to turn; Multiple failures in succession (one owner reported three losses within yearly intervals)
Repairs/costs cited: Owners paid out of pocket or under warranty for replacement. One owner paid for three separate repairs within three years without manufacturer assistance despite recalls existing for related components.
Recalls/TSBs owners mention: Not explicitly covered by available recalls. One owner mentioned that their VIN was excluded from recalls even though the same failure was reported under recalls for other VINs of the same model year.
The power steering pump fails, develops noise, or seizes. Owners report loud whining, shaking, or banging sounds from the pump, and complete loss of steering assist. One owner was charged $800 to repair a pump failure that the technician acknowledged was common for Impalas.
When: Reported between 50,000 and 140,000 miles
Symptoms owners cite: Loud whining sound while driving at highway speeds (55–70 mph); Shaking or vibration in the steering wheel during startup; Power steering pump seized or locked; Steering wheel made loud noises
Repairs/costs cited: Pump replacement estimated at $419–$800. One owner reported the technician stated it was a common problem for the Impala. Owners paid out of pocket.
Recalls/TSBs owners mention: No recalls identified. Dealers and mechanics confirmed it is a known recurring issue but offered no manufacturer assistance.
The steering column bearings deteriorate, and related components including the steering column itself fail. Owners report noise, looseness, and in one case, the steering column required complete replacement. A technician mentioned bearings are a recurring defect.
When: Reported at 30,000–97,000 miles
Symptoms owners cite: Abnormal clicking noise when turning steering wheel; Steering column feels loose; Abnormal popping noise from steering; Steering column unable to self-center after turns
Repairs/costs cited: Column bearing replacement; full column replacement cost and availability not specified in narratives. One owner reported the steering column needed replacement and new tie rods were required due to looseness caused by bearing failure.
Recalls/TSBs owners mention: Repairs were completed at dealer; no mention of recalls or TSBs in narratives.
Tie rod ends wear prematurely and loosen, affecting steering stability and alignment. One owner reported left outer tie rod end replacement with only 20,000 miles. The looseness contributes to unsafe steering feel and steering column noise.
When: As early as 20,000 miles
Symptoms owners cite: Steering feels unstable when turning; Tie rod ends worn or loose; Right front tire moves when pushed by hand; Contributes to clunking and steering noise
Repairs/costs cited: Tie rod end replacement; cost not specified. One owner noted the dealer stated this was a common problem with the Impala, with repairs needed more than once per week.
Recalls/TSBs owners mention: No recalls or warranty assistance mentioned in narratives.
In rare but critical cases, the entire front-end steering system fails catastrophically. The steering detaches from the subframe, the subframe separates from the vehicle, and steering function is completely lost. One owner's steering and engine detached after hearing a banging noise under the front end.
When: Reported at 125,000–190,000 miles
Symptoms owners cite: Loud banging noise under the front end; Popping noise from steering when turning; Steering completely fails mid-turn; Front end of vehicle falls apart or steering wheel spins without control
Repairs/costs cited: This requires complete front-end structural repairs; details not provided in narratives. One owner's vehicle was towed and not repaired due to severity.
Recalls/TSBs owners mention: Manufacturer was notified in both critical cases; no assistance was documented in narratives.
The steering wheel suddenly becomes difficult to turn or completely seizes, often at highway speeds, resulting in loss of vehicle control and accidents. Owners report the steering locking up while making turns, forcing them to veer off-road or into oncoming traffic.
When: Reported between 10 and 70 mph; occurs across mileage range from 30,000 to 194,000 miles
Symptoms owners cite: Steering wheel seizes and becomes impossible to turn; Steering becomes difficult to maneuver; Loss of control when steering locks up; Vehicle veers off roadway or into opposite lane
Repairs/costs cited: One owner had power steering pump replaced; others reported no repairs. One accident resulted in vehicle crashing into a retainer wall with no airbag deployment.
Recalls/TSBs owners mention: No recalls noted in narratives. One dealer refused to admit fault and billed the owner for both the pump replacement and accident damage.
After turning the steering wheel, it does not automatically return to center position. The wheel must be manually steered back to center, or it momentarily self-centers only after the wheel is turned significantly (20+ degrees).
When: Reported at 45,000–61,000 miles
Symptoms owners cite: Steering wheel will not self-center after turning left or right; Manual steering correction required after turns; Momentary self-centering only after significant wheel rotation
Repairs/costs cited: Center sensor was replaced at dealer; however, the problem persisted after repair.
Recalls/TSBs owners mention: No recalls or extended warranties mentioned.
Synthesized from 60 NHTSA owner complaints — unverified consumer allegations, summarized for patterns. The verbatim filings appear below.
Tl- the contact owns a 2005 Chevrolet impala. The contact was driving 30 when the steering wheel seized and became difficult to maneuver. The contact also stated that at engine startup, the smell of fuel emitted inside of the vehicle. The vehicle was taken to both a private mechanic and the dealer. The manufacturer was not made aware of the failure and the vehicle was not repaired. The failure…
2005 Chevy impala tire blew due to bowed rear tie rod. *tr
It's a meaningful issue. 60 complaints have been filed and the failure mode causes operational problems for owners. Repairs average $700.
Across the 48 complaints that reported odometer mileage, most steering failures cluster between 37,517 and 119,759 miles, with the median around 85,000. A quarter of owners report trouble before 37,517; a quarter make it past 119,759. Maintenance history matters more than the odometer alone — this is the reported failure window, not a guarantee.
Independent shops typically charge around $700 for steering repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Yes — 1 active recall(s) cover steering issues on this vehicle. Recall fixes are always free regardless of mileage or warranty status. Use the VIN decoder at the top of the page to check if your specific vehicle is affected.