On certain passenger vehicles equipped with 2
Power steering fluid leakage in the presence of an ignition source can result in an underhood fire.
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severe 24 complaints filed with NHTSA · avg repair $700 · see steering across all vehicles →
Of the 24 steering complaints filed for the 2005 Chrysler PT Cruiser, here's the actual mileage breakdown — failures cluster heaviest at 50,000-75,000 mi.
Each bar shows the share of total complaints filed at that mileage range. Peak failure window highlighted. Some owners report problems earlier; some make it well past 150,000 miles symptom-free. Maintenance habits and driving conditions shift the curve as much as mileage alone.
Of the 6 model years of Chrysler PT Cruiser we track for steering problems, this one carries the most owner complaints on file — 24.
No new NHTSA steering complaint has been filed on this vehicle in over 17 years — the issue may be aging out of the active population.
Power steering fluid leakage in the presence of an ignition source can result in an underhood fire.
The manufacturer has issued service bulletins covering steering on this vehicle — documented repair instructions, service campaigns, or warranty extensions sent to dealers. A TSB isn't a recall (it's not a free safety remedy), but it's the manufacturer acknowledging the issue and how to fix it.
REVISED POWER STEERING SYSTEM BLEEDING PROCEDURES.
full bulletin at NHTSA ↗POWER STEERING FLUID CONTAMINATION.
full bulletin at NHTSA ↗Source: NHTSA manufacturer communications. Bring the bulletin number to your dealer or shop.
Power steering hose failures dominate these complaints. Owners report hoses leaking, popping off connections, or rupturing outright—sometimes repeatedly. Early failures occur around 13,000–30,000 miles, but hose problems persist throughout ownership, with some showing up at 100,000+ miles. One mechanic noted the hose routing causes it to rub against engine equipment, particularly when turning left on inclines or declines. Pressure loss and fluid depletion happen fast; one owner drained fluid in days after a hose pop-off.
Steering stiffness and loss of power assist are consistent complaints. Owners describe steering wheels that become nearly impossible to turn at low speeds (10–25 mph), sometimes forcing them to pull over. Power steering fluid levels drop rapidly, requiring monthly refills in one case, even when no visible leak exists.
Rack and pinion, steering column, and pressure switch failures round out the roster. One owner's rack and pinion was replaced under warranty at 27,000 miles but the problem came back; another had a pressure switch replaced twice with no fix. A tilt steering column mechanism wore through airbag wires, causing intermittent airbag warning light failures and horn/ventilation malfunction tied to steering wheel position.
Chrysler's recall (Campaign 04VV268000 for power steering hose issues) exists but doesn't cover all 2005 PT Cruiser VINs, leaving affected owners without factory support.
Same Chrysler PT Cruiser steering reports on nearby years: 2006 · 2007
Power steering hose develops leaks (small initially, becoming severe), pops off connection points, or ruptures. Multiple owners report repeated failures requiring hose replacement or reattachment. One narrative reports pressure line failure causing fluid to seep into the engine.
When: Between 13,490 and 135,000 miles; most commonly in the 30,000–100,000 range
Symptoms owners cite: Whining or groaning sound when turning, especially tight turns; Steering wheel becomes stiff and difficult to turn; Power steering fluid leaks under vehicle or at connection points; Complete loss of power steering assist; Hose visibly disconnected from rack or pump; Fluid depletion within days to weeks
Repairs/costs cited: Hose reattached or replaced; one owner replaced steering column; rack and pinion replaced; pressure steering hose replaced; one owner reports mechanic noted hose rubbing against engine equipment under hood causing detachment on left turns at inclines/declines
Recalls/TSBs owners mention: NHTSA Recall Campaign 04VV268000 (Steering: Hydraulic Power Assist: Hose, Piping, and Connections) exists but does not cover all 2005 PT Cruiser VINs. Affected owners' vehicles explicitly excluded from recall; dealer refused financial responsibility.
Power steering fluid levels drop rapidly despite no visible leak or with hose intact. Owners report needing to refill fluid monthly or more frequently. Loss of power steering assist occurs suddenly or gradually.
When: Throughout ownership; some intermittent over years
Symptoms owners cite: Steering wheel becomes stiff and hard to turn; Whining or squealing from power steering pump; Difficulty steering at low speeds (10–25 mph); Loss of power steering assist without warning while driving at various speeds (10–60 mph); Power steering pump squealing that returns monthly even after fluid refill
Repairs/costs cited: Power steering fluid refilled by mechanics; power steering pump replacement performed; pressure steering hose replaced; one owner reports having to add steering fluid every month indefinitely
Tilt steering wheel clamping mechanism wears through wires connected to airbag system, creating short circuits. Steering column replacement required in at least one case. One owner reports popping noise requiring steering column replacement.
When: At 25,000 miles (popping noise onset); failure occurs whether vehicle in motion or standing still
Symptoms owners cite: Popping noise from steering column; Inability to turn steering wheel; Intermittent airbag warning light failure; Horn and ventilation fan malfunction tied to steering wheel tilt position; Distracted driving hazard from needing to adjust tilt to operate fan or horn
Repairs/costs cited: Steering column replaced under warranty (at 30,000 miles); bushings replaced; entire steering column control lever replaced
Rack and pinion unit diagnosed as defective; one owner's unit was replaced under warranty but problem recurred. Clicking noise persists even after replacement by both dealer and independent mechanic.
When: At 25,000–27,000 miles for initial diagnosis; clicking continued after replacement
Symptoms owners cite: Popping or clicking noise when turning steering wheel either direction; Steering stiffness; Inability to turn steering wheel without excessive force
Repairs/costs cited: Rack and pinion unit replaced under warranty; replaced again by independent mechanic; clicking persists after multiple replacements
Power steering pressure switch failure occurs; one owner had it replaced twice with no resolution to clicking noise.
When: Multiple repairs documented but specific mileage not consistently stated
Symptoms owners cite: Clicking sound when turning steering wheel; Power steering system malfunction
Repairs/costs cited: Power steering pressure switch replaced twice by dealership and independent mechanic with no resolution
Steering column control lever malfunctions, causing uncontrolled operation of lights or requiring full lever replacement.
When: December 2007
Symptoms owners cite: Fog lights activate and cannot be turned off
Repairs/costs cited: Entire steering column control lever replaced upon return from trip
Synthesized from 24 NHTSA owner complaints — unverified consumer allegations, summarized for patterns. The verbatim filings appear below.
Tl*the contact owns a 2005 Chrysler pt cruiser. The contact stated that she was unable to turn her steering column. She also smelled a strong burning odor emanating from her vehicle. A local mechanic stated that the rack and pinion and steering hose needed to be replaced. The dealer stated that the VIN was excluded from NHTSA campaign id number 04v268000 (steering:hydraulic power assist:hose,…
In july 2014 noticed back window on passenger was loose, window fell out while driving 11 2014... Had times when car was acting like it wasn't getting gas while driving and check eng. Light came on but would go out after it quit. Finally made it to an auto repair to have it scanned and part replaced after 9 mos. Setting. Ran good for one week then started acting up again doing the same thing.…
It's a meaningful issue. 24 complaints have been filed and the failure mode causes operational problems for owners. Repairs average $700.
Across the 20 complaints that reported odometer mileage, most steering failures cluster between 49,661 and 100,000 miles, with the median around 81,013. A quarter of owners report trouble before 49,661; a quarter make it past 100,000. Maintenance history matters more than the odometer alone — this is the reported failure window, not a guarantee.
Independent shops typically charge around $700 for steering repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Yes — 1 active recall(s) cover steering issues on this vehicle. Recall fixes are always free regardless of mileage or warranty status. Use the VIN decoder at the top of the page to check if your specific vehicle is affected.