TL* THE CONTACT OWNS A 2005 FORD F550. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 70 MPH, THE ENGINE STALLED WITHOUT WARNING. THE FAILURE WOULD OCCUR ON AN INTERMITTENT BASIS. THE VEHICLE WAS TOWED TO THE DEALER WHO INFORMED THE CONTACT THAT SHE WOULD NEED TO REPLACE THE FUEL INJECTOR CONTROL MODULE AND REGULATOR. THE FUEL INJECTOR CONTROL MODULE AND REGULATOR WERE REPAIRED. THE FAILURE R…
2005 Ford F-550 fuel system problems
moderate 17 complaints filed with NHTSA · avg repair $1,200
Complaints
17
Recalls
0
Crashes
0
Avg fix
$1,200
What owners are reporting 12 most recent
MY FORD F550 TRUCK IS BEING REPAIRED FOR A DELAMINATING FUEL TANK. FORD IS TRYING TO SAY IT IS FROM USING BIOFUEL,I NEVER USED ANYTHING BUT STRAIGHT DIESEL. THE TANK IS PLASTIC LINED AND IS COMING APART BADLY AND CLOGGING INJECTORS CAUSING THE ENTIRE FUEL SYSTEM AND ENGINE TO FAIL. THE DEALER SAID HE HAS SEEN THIS BEFORE AND IT IS BECOMING A RECURRING PROBLEM. THE TRUCK HAS 41,777 MILES ON IT. THE…
I OWN A FORD F 550 SD 2005, THIS TRUCK HAS HAD FUEL SYSTEM PROBLEM OFF AND ON SINCE I PURCHASED THREE YEARS AGO. BUT THIS PAST WEEK IT STARTED MISSING AND STOPPING ON ME IN TRAFFIC, I TOOK IT TO THE FORD DEALER AND I'M TOLD THAT THE FUEL TANK LINING IS COMING OFF AND DAMAGED THE FUEL PUMP, FILTERS AND INJECTORS, REPAIR TO COST $5,000. ALSO THAT THIS IS DUE TO THE EPA'S LOW SULFUR REQUIREMENT ON DI…
TRUCK STALLED I CHECK IT FUEL PUMP HAD STOP WORKING TOOK TO DEALER, NEXT TIME THE FICM WENT BAD I REPLACED IT DROVE GOOD FOR 1500 OR SO MILES THEN PROBLEMS AGAIN FORD SAID FUEL TANK RUSTING CAUSING FICM TO GO BAD AND CLOG INJECTORS FORD FIXED I ASKED ABOUT USE OF COOLENT THEY COULD NOT FIND ANY PROBLEM BUT I HAVE TO ADD ONE GALION EVERY WEEK AND TRUCK IS STARTING TO SMOKE! *TR
TRUCK WILL HAVE A SUDDEN LOSS OF POWER WHEN DRIVING ON THE HIGHWAY AND FINALLY STALLS OUT. IT PUTS THE DRIVER AND THE OCCUPANTS IN A DANGEROUS SITUATION. WE DO MANAGE TO GET THE TRUCK INTO THE SHOULDER AND ATTEMPT TO START THE TRUCK UP. AFTER 10 MINUTES THE TRUCK WILL START UP AND DRIVE OK. THE TRUCK WILL CONTINUE TO DO THIS INTERMITTENTLY PUTTING THE OCCUPANTS AT RISK. THE FUEL FILTER IS REPLACED…
TL* THE CONTACT OWNS A 2005 FORD F550 SD. THE CONTACT STATED BECAUSE THE LINING IN THE FUEL TANK HAS BECOME LAMENTED, IT CLOGS THE FUEL FILTER. AS A CONSEQUENCE FUEL NOT ONLY LEAKS, BUT THE ENGINE INTERMITTENTLY STALLS. HE CONTACTED THE DEALER, AND WAS ADVISED BY A TECHNICIAN THAT HE WOULD HAVE TO PAY $900.00 TO REPLACE THE FUEL TANK. NO REPAIRS WERE MADE. THE FAILURE AND CURRENT MILEAGES WERE 74…
MY FORD F-550 FUEL TANK IS PEELING OFF AND CLOGGING UP THE ENGINE. CAUSING IT TO STOP DEAD IN THE MIDDLE OF DRIVING. FORD WILL NOT FIX THIS UNDER WARRANTY WORK. MY TRUCK ONLY HAS 27,500 MILES ON IT. *TR
TL* THE CONTACT OWNS A 2005 FORD F-550. THE CONTACT STATED WHILE DRIVING AT 65 MPH, THE VEHICLE BEGAN TO INDEPENDENTLY DECREASE IN SPEED. THE CONTACT ATTEMPTED TO ACCELERATE BUT THE VEHICLE WOULD NOT RESPOND. THE CONTACT THEN SWITCHED TO THE REAR FUEL TANK YET THE FAILURE PERSISTED. HE ATTEMPTED TO SWITCH BACK TO THE FRONT FUEL TANK HOWEVER THE VEHICLE STALLED. THE CONTACT CONTINUED TO SWITCH FROM…
2005 F-550 HAVING FUEL TANK LINER FAILURE PROBLEMS. *TR
2005 FORD F-550 FUEL TANK LINER FAILURES. TANK LINER COMING APART CAUSING THE FUEL TANK NEEDING TO BE RELINED, AND REPLACING THE FUEL PUMP AND FUEL FILTER. *TR
Common questions
How serious is the fuel system problem on the 2005 Ford F-550?
It's a documented issue but not catastrophic. 17 complaints have been filed. Repairs average $1,200 and most owners catch it before it causes a breakdown.
At what mileage does the fuel system typically fail?
Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.
What does it cost to fix?
Independent shops typically charge around $1,200 for fuel system repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to fuel system?
No active recalls currently cover fuel system issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.
Other problem areas on this vehicle
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Severity ratings are derived from reported crashes, fires, injuries, and fatalities.
Repair cost estimates are independent-shop national averages and may differ in your area.
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