2005 ford Five Hundred fuel system problems
moderate 17 complaints filed with NHTSA
· avg repair $1,200
severe NHTSA 05V515000 09/11/2005
ON CERTAIN PASSENGER VEHICLES, THE STRAPS THAT SECURE THE FUEL TANK TO THE VEHICLE BODY MAY BREAK, CAUSING THE FUEL TANK AND FUEL TANK HEAT SHIELD TO DROP ON THE DRIVESHAFT (ALL WHEEL DRIVE VEHICLES) OR EXHAUST SYSTEM (FRONT WHEEL DRIVE VEHICLES)
IF THIS HAPPENS, DRIVERS MAY NOTICE A NOISE OR A FUEL LEAK. A FUEL LEAK IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Fix: DEALERS WILL REPLACE BOTH FUEL TANK STRAPS. THE RECALL BEGAN ON DECEMBER 1, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
fuel system
· filed 12/21/2007
FORD FIVE HUNDRED '05 BRAKES APPLIED IN HEAVY BRAKING SITUATION ON HIGHWAY AND THE FUEL CUT-OFF MECHANISM ACTIVATED. CAR WOULD NOT RESTART, HAD TO BE TOWED INTO DEALERSHIP. DEALER REPORTED THAT THE WIRING FOR THE CUT-OFF SWITCH, BY THE FRONT PASSENGER FOOT AREA HAD COME LOSE. RE-SET OF MECHANISM NOT POSSIBLE, HAD TO HAVE THE WIRING RE-DONE AND RE-CONFIGURED BY THE DEALER SERVICE AREA. THIS IS …
How serious is the fuel system problem on the 2005 ford Five Hundred?
It's a documented issue but not catastrophic. 17 complaints have been filed. Repairs average $1,200 and most owners catch it before it causes a breakdown.
At what mileage does the fuel system typically fail?
Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.
What does it cost to fix?
Independent shops typically charge around $1,200 for fuel system repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to fuel system?
Yes — 1 active recall(s) cover fuel system issues on this vehicle. Recall fixes are always free regardless of mileage or warranty status. Use the VIN decoder at the top of the page to check if your specific vehicle is affected.
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Severity ratings are derived from reported crashes, fires, injuries, and fatalities.
Repair cost estimates are independent-shop national averages and may differ in your area.
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