Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles
An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
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The 2005 Volvo S60 has 1 critical safety recall on file — the kind NHTSA opens when crashes, fires, or injuries are documented. 44 owner complaints alongside. Read those first.
The 2005 Volvo S60 has 44 NHTSA owner complaints and 4 recalls on file (U.S. federal records, as of August 2026). The most-reported system is engine at 9 complaints, typically surfacing around 80,417 miles (~$3,100 to repair). Source: NHTSA Office of Defects Investigation.
| Model year | Owner complaints | Recalls |
|---|---|---|
| 2005 S60 (this page) | 44 | 4 |
| 2006 S60 | 31 | 4 |
| 2007 S60 | 21 | 2 |
| 2008 S60 | 10 | 2 |
Solid reliability overall. Common issues are concentrated in a few systems.
Worth owning if you verify the specific issues below before you buy.
Our read of the federal NHTSA complaint and recall record for this exact year and model — not a substitute for a pre-purchase inspection. How we score.
Here's what this model is known to do — so you can inspect for it, price it in, or make the seller fix it before you sign.
Run the VIN from the listing — 4 active recalls on this model. Recall repairs are always free.
Verdict for buyers: 7.0/10 model. The priciest documented failure is engine (~$3,100) — get the seller's service records for it or inspect closely. Otherwise an average-risk used buy at a fair price.
We tell you what this model is known for and what to inspect — a vehicle-history report tells you what this exact car has been through. Smart buyers get both.
See the full pre-purchase inspection checklist →Any day the sun is shining, the glare off the dashboard is extreme and results in little to no visibility when entering tunnels, underpasses or even sections of road that are shaded by trees. *jb
Tl* the contact owns a 2005 Volvo s60. The contact stated that the check engine warning light illuminated when the vehicle was started. The vehicle was taken in to an independent mechanic who diagnosed the failure to be the evaporative emission system leak detection pump which…
Intermittent sudden loss of power at freeway speeds and in town .. Very dangerous !!! Fuel pressure switch part no. 8699449 has failed. Volvo model s60 in years 2003, 2004 have been recalled for same problem. Volvo model s40 & v70 in year 2005 & 2006 have been recalled for…
I have had to replace the engine cooling system (radiator) twice for this car in less than 66k. While you are driving, the warning "stop car immediately coolant low" comes on. Volvo has changed the supplier for this part, which tells me they know it is a problem. Not only is…
Drag to your current mileage. Numbers are derived from this vehicle's complaint history.
An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
An overheated battery could lead to a fire.
Loss of brake fluid can result in poor braking performance, possibly resulting in a vehicle crash.
Mostly yes. With a reliability score of 7.0 out of 10 based on 44 owner complaints filed with NHTSA, the 2005 Volvo S60 is generally a sound vehicle. The areas to watch are listed in the top problem section above — most are budget items, not deal-breakers.
The 2005 Volvo S60 is acceptable, with specific caveats. Worth owning if you verify the specific issues below before you buy. The record behind that call: Reliability score 7.0/10 — around the segment average; 4 recall campaigns on file. This is our read of the federal complaint and recall data — not a substitute for a pre-purchase inspection.
Inspect the engine first — it's the most-reported issue on this model, with 9 owner complaints filed. Typical failure occurs around 80,417 miles. Average repair cost runs about $3,100 at an independent shop. Also confirm any open recalls have been completed by running the VIN, and ask for service records covering the problem areas listed above.
It scores 7.0 out of 10 on our NHTSA-based read of 44 owner complaints. The main thing to watch is engine. Typical failure occurs around 80,417 miles. Priced fairly and clean on inspection, it's a reasonable used buy. Our data covers what this model is known for — pair it with a vehicle-history report on the VIN to see what that specific car has been through.
Based on NHTSA records, the most-reported issue is engine, with 9 complaints filed. Typical failure occurs around 80,417 miles. Average repair cost runs about $3,100 at an independent shop.
The engine is one of the costlier repair items. Average repair cost runs about $3,100 at an independent shop. Typical failure occurs around 80,417 miles. Catching early warning signs can sometimes extend life by 20–30,000 miles.
Paste your VIN into the decoder at the top of this page. We pull live from NHTSA, so you'll see exactly which campaigns apply to your vehicle and whether the dealer has logged the fix. Recall repairs are always free regardless of mileage or warranty status.
Math is straightforward: a quality service contract runs $1,800–3,500 over 3 years. With 44 complaints on file and the costliest repair averaging $3,100, one major failure more than pays for it. The catch is reading the contract — many providers exclude wear items and require pre-authorization, so cheaper plans are not always better value.