F-350 EGR COOLER WENT BAD AND SMOKED UP ENTIRE NEIGHBORHOOD. OTHER MOTORISTS COULD NOT SEE AS THE SMOKE EMITTED FROM MY F-350 WAS LIKE A VERY VERY THICK FOG. I CONTACTED FORD, WHO KNOWS ABOUT THE ONGOING AND EXTENSIVE PROBLEM, BUT THEY REFUSE TO DO ANYTHING BUT "DOCUMENT" THE PROBLEM AND WANT NHTSA TO MAKE IT A RECALL. APPARENTLY THERE ARE A LOT OF OTHER F-350 OWNERS WITH THE SAME PROBLEM. TH…
2006 Ford F-350 fuel system problems
moderate 16 complaints filed with NHTSA · avg repair $1,200
Complaints
16
Recalls
0
Crashes
0
Avg fix
$1,200
What owners are reporting 2 most recent
FUEL TANK LINER IS DELAMINATING CAUSING FUEL SYSTEM TO CLOG UP AND TRUCK TO LOSE POWER. FORD REFUSES TO COVER THIS PROBLEM UNDER WARRANTY SAYING IT IS NOT THEIR FAULT. *TR
Common questions
How serious is the fuel system problem on the 2006 Ford F-350?
It's a documented issue but not catastrophic. 16 complaints have been filed. Repairs average $1,200 and most owners catch it before it causes a breakdown.
At what mileage does the fuel system typically fail?
Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.
What does it cost to fix?
Independent shops typically charge around $1,200 for fuel system repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to fuel system?
No active recalls currently cover fuel system issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.
Other problem areas on this vehicle
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Severity ratings are derived from reported crashes, fires, injuries, and fatalities.
Repair cost estimates are independent-shop national averages and may differ in your area.
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