SINCE WE'VE OWNED OUR 2006 FORD FUSION WE HAVE HAD TO REPLACE THE DOOR HANDLE FOR THE PASSENGER AND BOTH BACK PASSENGER SEATS MULTIPLE TIMES. ONCE THESE HANDLES FAIL (RANDOMLY WITH NO WARNING) THEY CANNOT BE OPERATED FROM THE INSIDE. THIS REQUIRES GETTING SOMEONE TO OPEN THE DOOR FROM THE OUTSIDE. WE FEAR THAT IN AN ACCIDENT WE MIGHT BECOME TRAPPED. IT'S MY UNDERSTANDING THAT I'M NOT ALONE WIT…
2006 Ford Fusion body problems
moderate 54 complaints filed with NHTSA · avg repair $1,500
Complaints
54
Recalls
0
Crashes
1
Avg fix
$1,500
What owners are reporting 1 most recent
Common questions
How serious is the body problem on the 2006 Ford Fusion?
It's a documented issue but not catastrophic. 54 complaints have been filed. Repairs average $1,500 and most owners catch it before it causes a breakdown.
At what mileage does the body typically fail?
Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.
What does it cost to fix?
Independent shops typically charge around $1,500 for body repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to body?
No active recalls currently cover body issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.
Other problem areas on this vehicle
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Severity ratings are derived from reported crashes, fires, injuries, and fatalities.
Repair cost estimates are independent-shop national averages and may differ in your area.
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