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2007 Saturn Ion fuel system problems

moderate 75 complaints filed with NHTSA · avg repair $1,200

Complaints
75
Recalls
0
Crashes
1
Avg fix
$1,200

What owners are reporting 2 most recent

fuel system · filed 12/29/2014

BILL DODGE AUTO GROUP, WESTBROOK ME 04092, INVOICE 841019, CUSTOMER STATES CAN SMELL FUEL CHECK FOR LEAK, 00 DIAG AND REPLACE LEAKING FUEL PUMP AND SENDER. 8986 CGM $US 198.00,1 19257125 NB- (S) MODULE KIT $390.32. PARTS 390.32 LABOR 198 OTHER 0 TOTAL $588.32 62491 FUEL SENDING UNIT FOUND FUEL LEAKING BY TANK AREA, REMOVED TANK AND FOUND SENDING UNIT RETURN LINE BROKEN OF SENDING UNIT, WILL NE…

fuel system · filed 12/20/2011

TL* THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT STATED THAT FUEL WAS LEAKING INTO THE MUFFLER ABNORMALLY. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO DIAGNOSED THAT THE FUEL PUMP MODULE FRACTURED AND WOULD NEED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN THE RECALL UNDER NHTSA CAMPAIGN ID NUMBER: 09V419…

Common questions

How serious is the fuel system problem on the 2007 Saturn Ion?

It's a documented issue but not catastrophic. 75 complaints have been filed. Repairs average $1,200 and most owners catch it before it causes a breakdown.

At what mileage does the fuel system typically fail?

Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.

What does it cost to fix?

Independent shops typically charge around $1,200 for fuel system repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.

Are there any recalls related to fuel system?

No active recalls currently cover fuel system issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.

Other problem areas on this vehicle

Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA) public records database. Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are independent-shop national averages and may differ in your area. Some links on this page are affiliate links.
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