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2018 RAM 2500 engine problems

severe 24 complaints filed with NHTSA · avg repair $3,100 · see engine across all vehicles →

Complaints
24
Recalls
0
Avg fix
$3,100
2crashes
3fires

The failure pattern owners describe

Owners report catastrophic engine fires destroying vehicles and towed RVs with no identified root cause, occurring at 65,000 and 95,000 miles. DEF pump failures starting around 61,000 miles force vehicles into 5-mph limp mode and cost roughly $2,100 to replace, with coverage gaps leaving owners responsible for a known defect the manufacturer acknowledged before COVID.

Turbo actuator failures are widespread, disabling exhaust brakes, compromising acceleration, and increasing stopping distance while towing—creating real safety hazards. Technical service bulletins exist for 2015 models with the same part numbers, yet manufacturer disputes this. Replacement parts are scarce; dealers charge $2,200 with sporadic availability.

Radiator fan shroud rubber sections detach and lodge in the fan, shredding it and holing the radiator. One owner had the same failure recur after dealer repair with added pins, which then detached. Grid heater bolts deteriorate and fall into cylinders, potentially destroying engines and costing $20,000 to replace.

Electronic throttle control gets stuck at full throttle on the highway with the accelerator pedal actively pulled to the firewall—multiple incidents reported with no codes afterward to diagnose. Oil pressure drops without warning, shutting engines off mid-drive. Timing cover leaks cost around $4,000. Engine bearing failure with metal in the block occurs near 120,000 miles. Recall parts remain unavailable months after notice, exceeding reasonable timelines.

Same RAM 2500 engine reports on nearby years: 2015 · 2016 · 2017 · 2019 · 2020

Failure modes owners describe

Engine Fire

Complete catastrophic engine fire resulting in total loss of vehicle and attached RV. Fire originated under the hood with no clear root cause identified before destruction.

When: 95,000 miles; 65,000 miles

Symptoms owners cite: Check engine warning light; Unknown red warning light; Fire under hood; Front end explosion; Abnormal popping sounds; Fire projectiles from under hood

Repairs/costs cited: Vehicle and RV totaled; no repair attempted

DEF Pump Failure

DEF pump prematurely fails, forcing vehicle into limp mode with speed limited to 5 mph. Loss of ability to dispense DEF fluid for emissions control. Manufacturer acknowledged the defect and began redesign prior to COVID.

When: 61,000 miles

Symptoms owners cite: Vehicle enters limp mode; Speed limited to 5 mph; Unable to dispense DEF; No warning before failure

Repairs/costs cited: Replacement cost approximately $2,100; requires tow to dealer

Recalls/TSBs owners mention: Manufacturer acknowledged failure and began redesign/remanufacture; not covered under emissions warranty or extended drivetrain warranty

Radiator Fan Shroud Failure

Rubber portion of radiator fan shroud detaches and becomes lodged in the fan blades, shredding and creating a hole in the radiator. Failure recurred after initial repair despite replacement of radiator, fan, and shroud. Dealer added pins as attempted fix, but pins detach.

When: Unknown mileage; recurring during trailer towing

Symptoms owners cite: Abnormally loud shredding sound from fan; Engine overheating; Smoke from exhaust; Abnormal coolant odor; No coolant in reservoir

Repairs/costs cited: Replacement of radiator, fan, and fan shroud required; pins added at second dealer; recurred with same repair

Recalls/TSBs owners mention: Manufacturer notified of failure; no permanent solution identified

Turbo Actuator Failure

Turbo actuator fails to control VGT vanes properly, preventing proper boost control and rendering exhaust brake ineffective. Limits acceleration and increases stopping distance when towing, creating safety hazard. Known issue discussed extensively in owner forums and YouTube videos.

When: 130,000 miles (one report); mileage not stated in others

Symptoms owners cite: Check engine light; Inability to accelerate properly; Exhaust brake inoperable; Longer stopping times when towing

Codes mentioned: P00AF - turbo boost control 'a' module performance, P226C - turbocharger boost control slow response

Repairs/costs cited: Dealer replacement cost $2,200; severe parts supply shortage from manufacturer

Recalls/TSBs owners mention: Manufacturer states part is different model year to year despite Technical Service Bulletin 09-005-22 addressing same issue; referred owner back to dealer

Electronic Throttle Control Failure

Throttle sticks at full throttle on highway with no physical obstruction. Accelerator pedal actively pulled to firewall by electronic system. Vehicle enters limp mode with 'service electronic throttle control' message after manual intervention.

When: Multiple incidents; one on March 20, 2024

Symptoms owners cite: Throttle stuck at full throttle; Accelerator pedal pulled to firewall; Service electronic throttle control message; Entry to limp mode

Repairs/costs cited: No codes found after incidents; mechanic unable to verify problem

Grid Heater Bolt Deterioration

Grid heater bolt deteriorates and can fall into intake manifold, dropping into cylinder during engine operation. Causes catastrophic engine damage. Known issue on 6.7L Cummins engines in 2018 Ram 2500.

When: 50,000-60,000 miles

Symptoms owners cite: No reported symptoms before failure; failure is silent

Repairs/costs cited: Potential engine replacement cost approximately $20,000

Particulate Matter Sensor Failure

Particulate Matter Sensor fails, triggering emissions-related diagnostic codes. Not covered under warranty despite being critical emissions component.

When: 75,000 miles

Symptoms owners cite: Diagnostic trouble codes P24B0, P24B5, P25C9 displayed

Codes mentioned: P24B0, P24B5, P25C9

Repairs/costs cited: Replacement part not covered under warranty; cost unknown; vehicle not repaired

Recalls/TSBs owners mention: Not covered under warranty

Engine Lifter Ticking

Engine develops a progressive ticking noise originating from lifters, accompanied by misfiring and inconsistent acceleration/deceleration.

When: Unknown mileage

Symptoms owners cite: Engine ticking; Progressive worsening of ticks; Engine misfiring; Inconsistent acceleration and deceleration

Repairs/costs cited: Repair cost described as expensive; lasted approximately one month before repair

Timing Cover Oil Leak

Oil leak develops from the timing cover/crank front of engine, requiring substantial repair cost.

When: 66,000 miles

Symptoms owners cite: Visible oil leak from timing cover

Repairs/costs cited: Repair cost approximately $4,000; dealer reports multiple cases of same issue

Oil Pressure Loss

Engine oil pressure suddenly drops, triggering warning light and causing engine shutdown while driving.

When: Unknown mileage

Symptoms owners cite: Oil pressure warning light illuminates; Oil pressure drops; Engine shuts off while driving

Engine Bearing Failure

6.4L HEMI engine fails with bearing metal found in engine block. Reported as third instance of similar failure at approximately 120,000 miles in owner's fleet.

When: 120,920 miles

Symptoms owners cite: Loss of engine power; Engine failure

Repairs/costs cited: Complete engine failure; bearing metal contamination in block

DEF System Limp Mode Derate

Vehicle enters severe limp mode (5 mph speed limit) when DEF system error codes are detected, even for minor faults. Leaves owner stranded 85 miles from nearest dealer on highway.

When: Various mileages

Symptoms owners cite: DEF warning light; Vehicle speed limited to 5 mph; No ability to exceed limp mode speed

Repairs/costs cited: Requires dealer visit to reset codes; safety hazard while waiting for service

Recalls/TSBs owners mention: EPA-mandated programming; manufacturer and EPA require derate to 5 mph for any DEF system error

Recall Parts Unavailability

Manufacturer issued safety recall campaigns but required parts remain unavailable for extended periods, exceeding reasonable repair timelines. Affects NHTSA campaigns 19V818000 and 20V036000.

When: Unknown mileage

Symptoms owners cite: Recall notice issued but unable to complete repair

Repairs/costs cited: Parts distribution failure; repair not completed due to parts availability

Recalls/TSBs owners mention: Recalls issued (NHTSA 19V818000, 20V036000, 25V720000) but parts not available for remedy

Synthesized from 24 NHTSA owner complaints — unverified consumer allegations, summarized for patterns. The verbatim filings appear below.

What owners are reporting 0 most recent

Had engine trouble with your 2018 RAM 2500? File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.

Common questions

How serious is the engine problem on the 2018 RAM 2500?

It's a meaningful issue. 24 complaints have been filed and the failure mode causes operational problems for owners. Repairs average $3,100.

At what mileage does the engine typically fail?

Based on the 24 complaints filed, engine issues most often appear around 91,250 miles. Some report problems earlier; some make it well past 150,000 with no symptoms. Maintenance habits matter — vehicles that received timely fluid services and were not regularly overworked tend to last longer.

What does it cost to fix?

Independent shops typically charge around $3,100 for engine repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.

Are there any recalls related to engine?

No active recalls currently cover engine issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.

Related

Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA) public records database. Verify the raw federal record at nhtsa.gov/vehicle/2018/RAM/2500. Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are independent-shop national averages and may differ in your area. Some links on this page are affiliate links.
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