As I was driving I heard a pop the front driver side tire popped from side wall And the back driver side tire has a big bubble in it and I did not hit any pot holes 2 tires on the same side failed on me and my car only has around 1500 miles one pop and one has a big bubble on a new car
2025 Hyundai Santa Fe tires problems
moderate 13 complaints filed with NHTSA · avg repair $150 · see tires across all vehicles →
Complaints
13
Recalls
0
Avg fix
$150
What stands out
Of the 9 model years of Hyundai Santa Fe we track for tires problems, this one carries the most owner complaints on file — 13.
The failure pattern owners describe
Owners of the 2025 Hyundai Santa Fe report two distinct tire problems: sidewall bubbles appearing on multiple OEM tire brands and catastrophic tire failures with no warning.
Sidewall bulges dominate the narratives. Owners found bubbles on Pirelli Scorpion tires (255/45 R20) and Goodyear Assurance tires at mileages ranging from 1,500 to 14,600 miles, consistently on the inner sidewall adjacent to the tread. One owner discovered bubbles on three out of four original tires. Owners emphasize they did not hit potholes or curbs; the defects appeared during normal driving. Costco and dealership technicians have confirmed the damage. One owner reported a slight shimmy at highway speed (~70 mph) before tire replacement.
Blowouts and complete tire failures occurred with zero warning during highway driving—a front tire bubble progressed to a blowout en route to Florida; another failure happened on a highway entrance ramp with dangerous traffic. One owner experienced two tire failures on the same trip.
Hyundai and Pirelli have not provided warranty coverage, loaner vehicles, or tire replacement despite the safety risk. One Hyundai customer service call was described as "snarky" and refused escalation. Owners replaced tires at their own expense. A tire center manager refused to sell replacement tires, insisting the defect was the dealership's responsibility.
Failure modes owners describe
Sidewall bulges in OEM Pirelli Scorpion tires
Bulges and bubbles develop on the inner sidewall adjacent to the tread in Pirelli Scorpion MS and Scorpion AS tires (255/45 R20 105V), appearing at low mileage without impact damage. One owner found bubbles on three of four original tires.
When: 1,500 to 14,600 miles; as early as delivery
Symptoms owners cite: Visible bulge or bubble on inner sidewall; Slight shimmy at highway speeds (~70 mph) in one vehicle; No warning lights; Defect not visible when tire was mounted
Repairs/costs cited: Owners replaced tires at their own expense; Costco and dealership technicians confirmed the damage. Pirelli indicated warranty coverage possible if tire shipped for inspection; some owners did not pursue this.
Recalls/TSBs owners mention: Pirelli stated defect might be covered under warranty but required tire shipment for inspection. Hyundai dealerships refused to provide loaner vehicles, warranty, or discounted replacement tires.
Sidewall bulges in OEM Goodyear Assurance tires
Premature tread wear and uneven tread depth observed on OEM Goodyear Assurance tires (235/60R18) on AWD vehicle at relatively low mileage, creating safety risk for drivetrain damage and unsafe handling.
When: 6,172 miles: rear 3/32", front 5/32"; by 7,074 miles: estimated rear 2/32", front 4/32"
Symptoms owners cite: Premature tread wear at ~1/32" per 881 miles; Uneven tread depth between front and rear tires; No warning lights
Repairs/costs cited: Issue documented by Delaney Hyundai (RO# 494892) and PA state inspection (11/17/2025). Owner requested corporate review and full replacement of all four OEM tires including mounting, balancing, and disposal.
Recalls/TSBs owners mention: Goodyear customer service calls were described as unhelpful; manufacturer initially insisted on retail Goodyear center inspection and finally agreed to supervisor callback (24–48 business hours promised). No warranty replacement offered.
Catastrophic tire blowouts with no warning
Complete and sudden tire failures occur during highway driving with zero advance warning, creating dangerous situations on busy roads. In one case, a front tire bubble progressed to blowout; in another, two separate tires failed on the same road trip.
When: Various mileages; one failure occurred after bubble was detected earlier on same trip; another at low mileage (~1,500 miles)
Symptoms owners cite: Sudden tire failure during highway driving; Loud pop or blowout sound; Zero warning signs before failure; Loss of vehicle control on highway
Repairs/costs cited: Tires replaced on roadside or at nearest service center. One owner experienced two blowouts requiring AAA assistance on separate legs of the same trip.
Synthesized from 13 NHTSA owner complaints — unverified consumer allegations, summarized for patterns. The verbatim filings appear below.
What owners are reporting 2 most recent
Pirelli Scorpion MS 255/45 R20 105V M+S A large bulge was found on the inside sidewall of the tire immediately adjacent to the tread. We had it inspected due to a slight shimmy in the nearly new (<3000 miles) vehicle, which had been present since delivery when traveling at highway speeds. We were told that the car was unsafe to drive but neither the dealership where we bought the vehicle and…
Had tires trouble with your 2025 Hyundai Santa Fe?
File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.
Common questions
How serious is the tires problem on the 2025 Hyundai Santa Fe?
It's a documented issue but not catastrophic. 13 complaints have been filed. Repairs average $150 and most owners catch it before it causes a breakdown.
At what mileage does the tires typically fail?
Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.
What does it cost to fix?
Independent shops typically charge around $150 for tires repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to tires?
No active recalls currently cover tires issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.
Related
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Verify the raw federal record at
nhtsa.gov/vehicle/2025/Hyundai/Santa Fe.
Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are
independent-shop national averages and may differ in your area. Some links on this page are affiliate links.