Ford is recalling certain replacement fuel tanks that could be installed into model year 2004 through 2008 e-150, e-250, and e-350 vans and wagons
A fuel leak in the presence of an ignition source may result in a fire.
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The 2005 Ford E-350 has 55 NHTSA owner complaints and 14 active recall campaigns on file. Here's the breakdown — what's serious, what's noise, and what a working mechanic would actually do about it.
The 2005 Ford E-350 has 55 NHTSA owner complaints and 14 recalls on file (U.S. federal records, as of August 2026). The most-reported system is engine at 18 complaints, typically surfacing around 52,317 miles (~$3,100 to repair). Source: NHTSA Office of Defects Investigation.
| Model year | Owner complaints | Recalls |
|---|---|---|
| 2005 E-350 (this page) | 55 | 14 |
| 2006 E-350 | 0 | 38 |
| 2007 E-350 | 0 | 34 |
| 2008 E-350 | 0 | 31 |
Below average for the segment. Multiple systems have recurring complaints.
Worth owning if you verify the specific issues below before you buy.
Our read of the federal NHTSA complaint and recall record for this exact year and model — not a substitute for a pre-purchase inspection. How we score.
Here's what this model is known to do — so you can inspect for it, price it in, or make the seller fix it before you sign.
⚠ The one to take seriously: electrical is flagged severe on this model , showing up around 39,057 mi. Inspect it closely on a test drive.
Run the VIN from the listing — 14 active recalls on this model. Recall repairs are always free.
Verdict for buyers: 5.2/10 model. The priciest documented failure is engine (~$3,100) — get the seller's service records for it or inspect closely. Otherwise an average-risk used buy at a fair price.
We tell you what this model is known for and what to inspect — a vehicle-history report tells you what this exact car has been through. Smart buyers get both.
See the full pre-purchase inspection checklist →When owners report each system failing, in actual miles — so you can see what's likely behind you, what's due around now, and what to budget for next. Enter your mileage to mark where you are.
"Typical" = median owner-reported failure mileage from the NHTSA complaint record for this exact year and model. Not a maintenance schedule — a heads-up on where this model's failures cluster.
In january 2009, engine began running rough. Took to Ford dealer, and they tested fuel system. Diagnosed rust in fuel due to fuel tank rusting and replaced fuel tank and filters. December 2010, the engine began running rough again. Took vehicle to non Ford repair, and was…
Vehicle was regularly maintained be an owner who has had experience with and owned diesel vans for over 20 years. The failure occurs while driving on the highway, when average speeds are around 60 MPH after driving for about fifteen minutes. While driving, the engine begins to…
I have a 2005 Ford freestar. I was approx. 200 miles from home driving on hwy 71 n in ar,.stopped at a traffic light, and my transmission would not engage no warning lights had came on, no loss of power, noises of any kind. I bought this for a family vehicle. I have since talked…
Tl*the contact owns a 2005 Ford econoline e350. While driving 60 MPH, the vehicle shut off completely and lost power steering ability. The Ford dealer and manufacturer offered no assistance. The vehicle was towed and it was discovered that the interior of the fuel tank had…
Drag to your current mileage. Numbers are derived from this vehicle's complaint history.
A fuel leak in the presence of an ignition source may result in a fire.
If sufficient arcing occurs, the fuse holder may melt, and may be accompanied by flame, smoke and potential fire.
The user of the lift could be injured should the lift move unintentionally.
It's got known weak points. With a reliability score of 5.2 out of 10 based on 55 owner complaints filed with NHTSA, the 2005 Ford E-350 has a higher-than-average rate of reported issues. The areas to watch are listed above. Whether it's worth owning depends on price, condition, and how much repair exposure you can absorb.
The 2005 Ford E-350 is acceptable, with specific caveats. Worth owning if you verify the specific issues below before you buy. The record behind that call: Reliability score 5.2/10 — around the segment average; 14 recall campaigns on file. This is our read of the federal complaint and recall data — not a substitute for a pre-purchase inspection.
Inspect the engine first — it's the most-reported issue on this model, with 18 owner complaints filed. Typical failure occurs around 52,317 miles. Average repair cost runs about $3,100 at an independent shop. Also confirm any open recalls have been completed by running the VIN, and ask for service records covering the problem areas listed above.
It scores 5.2 out of 10 on our NHTSA-based read of 55 owner complaints. The main thing to watch is engine. Typical failure occurs around 52,317 miles. Priced fairly and clean on inspection, it's a reasonable used buy. Our data covers what this model is known for — pair it with a vehicle-history report on the VIN to see what that specific car has been through.
Based on NHTSA records, the most-reported issue is engine, with 18 complaints filed. Typical failure occurs around 52,317 miles. Average repair cost runs about $3,100 at an independent shop.
The engine is one of the costlier repair items. Average repair cost runs about $3,100 at an independent shop. Typical failure occurs around 52,317 miles. Catching early warning signs can sometimes extend life by 20–30,000 miles.
Paste your VIN into the decoder at the top of this page. We pull live from NHTSA, so you'll see exactly which campaigns apply to your vehicle and whether the dealer has logged the fix. Recall repairs are always free regardless of mileage or warranty status.
Math is straightforward: a quality service contract runs $1,800–3,500 over 3 years. With 55 complaints on file and the costliest repair averaging $3,100, one major failure more than pays for it. The catch is reading the contract — many providers exclude wear items and require pre-authorization, so cheaper plans are not always better value.