IN JANUARY 2009, ENGINE BEGAN RUNNING ROUGH. TOOK TO FORD DEALER, AND THEY TESTED FUEL SYSTEM. DIAGNOSED RUST IN FUEL DUE TO FUEL TANK RUSTING AND REPLACED FUEL TANK AND FILTERS. DECEMBER 2010, THE ENGINE BEGAN RUNNING ROUGH AGAIN. TOOK VEHICLE TO NON FORD REPAIR, AND WAS DIAGNOSED THAT FUEL TANK WAS DELAMINATING AND HAD CLOGGED FILTERS, AND INJECTORS. WILL NEED TO REPLACE FUEL TANK, FUEL FILTERS,…
2005 ford E-350 fuel system problems
severe 11 complaints filed with NHTSA · avg repair $1,200
Complaints
11
Recalls
0
Crashes
0
Avg fix
$1,200
What owners are reporting 4 most recent
VEHICLE WAS REGULARLY MAINTAINED BE AN OWNER WHO HAS HAD EXPERIENCE WITH AND OWNED DIESEL VANS FOR OVER 20 YEARS. THE FAILURE OCCURS WHILE DRIVING ON THE HIGHWAY, WHEN AVERAGE SPEEDS ARE AROUND 60 MPH AFTER DRIVING FOR ABOUT FIFTEEN MINUTES. WHILE DRIVING, THE ENGINE BEGINS TO STEADILY LOSE POWER AND SPEED CONSISTENTLY DECREASES. THIS WILL LEAD THE DRIVER TO HASTILY CHANGE LANES TO ATTEMPT TO GET …
The contact owned a 2005 Ford E-350. The contact stated while driving approximately 45 MPH he smelled a burning odor and saw that the vehicle was trailing a large white cloud. The contact stated no warning light was illuminated. The contact pulled over and as soon as he exited the vehicle it had become engulfed in flames. The contact stated that the flames came from under the rear of the vehicle. …
CARTER COUNTY EMERGENCY AMBULANCE SERVICE HAS A TOTAL OF 10 FORD E350 FORD AMBULANCES. THREE OF THE 2005 THAT WE PURCHASED LAST JULY BEEN NOTHING BUT PROBLEMS. HIGH PRESSURE PUMP AND INJECTORS, THREE AMBULANCES AND A TOTAL OF 220 DAYS OF DOWN TIME ON THIS PROBLEM. (TRIED TO GET HELP FROM FORD BUT TO NO VAIN.) ALL TEN OF OUR AMBULANCES ARE FORDS BUT THE THREE 2005 MODELS ARE THE ONLY ONES THAT HA…
Common questions
How serious is the fuel system problem on the 2005 ford E-350?
It's a meaningful issue. 11 complaints have been filed and the failure mode causes operational problems for owners. Repairs average $1,200.
At what mileage does the fuel system typically fail?
Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.
What does it cost to fix?
Independent shops typically charge around $1,200 for fuel system repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to fuel system?
No active recalls currently cover fuel system issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.
Other problem areas on this vehicle
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Severity ratings are derived from reported crashes, fires, injuries, and fatalities.
Repair cost estimates are independent-shop national averages and may differ in your area.
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