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2005 Ford Excursion fuel system problems

moderate 5 complaints filed with NHTSA · avg repair $1,200

Complaints
5
Recalls
0
Crashes
0
Avg fix
$1,200

What owners are reporting 2 most recent

fuel system · filed 12/09/2009

FUEL LEAKING FROM THE FRONT END OF THE VEHICLE WHILE PARKED. I NOTICED IT ONE DAY AND IMMEDIATELY STOPPED RUNNING IT. I CALLED THE DEALER TO TAKE IT IN, "($200.00), HE SAID." THIS NOT INCLUDING THE COSTS TO FIX IT. *TR

fuel system · filed 12/07/2010

THE FICM IN MY DIESEL 6.0 IS BAD. FORD CLAIMS MY VEHICLE IS NOT ONE OF THE ONES AFFECTED BY THEIR RECALL ON THIS ITEM. HOWEVER, THE 6.0 ENGINE WAS NOT A GOOD ENGINE IT CAUSED FORD A LOT OF MONEY IN REPAIRS BECAUSE OF THIS SAME PROBLEM. MY ISSUE IS IF FORD KNOWS THE FICM IS BAD IN THESE ENGINES WHY DO THEY NOT REPLACE THEM AND ADD THEM TO THE CURRENT RECALL. I HAVE THE 200,000 EXTENDED WARRANTY AND…

Common questions

How serious is the fuel system problem on the 2005 Ford Excursion?

It's a documented issue but not catastrophic. 5 complaints have been filed. Repairs average $1,200 and most owners catch it before it causes a breakdown.

At what mileage does the fuel system typically fail?

Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.

What does it cost to fix?

Independent shops typically charge around $1,200 for fuel system repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.

Are there any recalls related to fuel system?

No active recalls currently cover fuel system issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.

Other problem areas on this vehicle

Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA) public records database. Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are independent-shop national averages and may differ in your area. Some links on this page are affiliate links.
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