REAR PLASTIC LITIGATE APPLIQUE BROKE OFF HITTING A PASSENGER CAR'S WINDSHIELD. THE WINDSHIELD CRACKED. THIS THE THIRD PIECE FAILURE. THE LINCOLN WAS TRAVELING WEST ON THE DULLES GREENWAY.
2005 Lincoln Aviator body problems
moderate 26 complaints filed with NHTSA · avg repair $1,500
What owners are reporting 10 most recent
THE REAR LIFT DOOR HAS DEVELOPED A CRACK JUST BELOW THE WINDOW ALLOWING WATER TO ENTER THE DOOR. I HAVE SEEN SEVERAL SIMILAR COMPLAINTS OF THIS PROBLEM. DESIGN FLAW. *TR
THE HINGES THAT HOLD THE LIFTGATE GLASS HAVE BROKEN AND ARE NO LONGER HOLDING THE REAR LIFTGATE WINDOW IN PLACE PROPERLY. I CAN NO LONGER OPEN THE WINDOW BECAUSE I WILL NOT BE ABLE TO CLOSE IT. I TOOK IT TO THE DEALER AND EVENT THOUGH THEY ACKNOWLEDGE THE FACT THAT THIS IS AN ISSUE ON LINCOLN AVIATORS AND THAT THEY HAVE HAD TO FIX NUMEROUS AVIATOR IN THE PAST FOR THIS SAME ISSUE THEY WILL NOT COVE…
TL*THE CONTACT OWNS A 2005 LINCOLN AVIATOR. THE CONTACT STATED THAT THE REAR HATCH WAS CRACKED UNDERNEATH GLASS HINGE. THE DEALER WAS INFORMED ABOUT THE PROBLEM AND STATED THAT THEY HAVE NOT HEARD THIS HAPPEN ON ANY OTHER LINCOLN MODELS. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGES WERE 58990.
TL* THE CONTACT OWNS A 2005 LINCOLN AVIATOR. THE CONTACT STATED THAT WHILE TRYING TO OPEN THE LIFTGATE, THE LIFTGATE PANEL SPLIT IN HALF. THE VEHICLE WAS NOT TAKEN TO A MECHANIC OR DEALER AND WAS NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE AND CURRENT MILEAGES WERE 72,000.
WHILE PARKED AT THE GAS STATION GETTING READY TO PUMP GAS THE REAR WINDOW EXPLODED, GLASS SHATTERED EVERYWHERE, LEFT HINGE CRACKED AND FRAME AROUND LIFTGATE BEND AND CURLED UP. MY REAR LIFTGATE HAS THE SAME CRACKED AS PREVIOUSLY REPORTED. I REPLACED THE ENTIRE LIFTGATE IN 2011 & ON THE NEW LIFTGATE THE SAME CRACK CAME BACK
I WAS DRIVING ALONG AND SUDDENLY HEARD A LOUD CRACK COMING FROM THE REAR OF THE VEHICLE. SOMETHING LIKE THE SOUND OF A ROCK HITTING IT. LATER I WAS CHECKING AROUND FOR SIGNS OF DAMAGE AND FOUND THAT THE UPPER LIFTGATE SECTION HAD CRACKED COMPLETELY IN HALF FROM THE EMBLEM BY THE WINDOW DOWN TO THE LOWER EDGE OF THE PANEL. *TR
I HAVE THE SAME CRACKING PROBLEM WITH THE BACK GATE WHICH RESULTED IN THE BREAKING OF HINGES. ALSO A KNOWN DEFECT IN USING DEFECTIVE PARTS IN THE ENGINE SUCH AS TIMING CHAIN CASSETTES AND TENSIONER. FORD KNEW ABOUT THE PROBLEM AND ISSUED AN TECHNICAL BULLETIN ON IT BUT NEVER FIXED THE PROBLEM. THE MECHANIC TOLD ME HE REPAIRED THIS VERY FREQUENTLY FOR THIS ENGINE
I PURCHASED A 2005 LINCOLN AVIATOR BRAND NEW. I HAVE THE SAME PROBLEM AS MANY OTHERS WITH THE CRACK. TOLD FORD LINCOLN MERCURY ABOUT IT THE FIRST COLD SEASON FOR THE CAR, 2005/2006. ALTHOUGH I HEARD AND SAW SEVERAL OTHER COMPLAINTS FOR THE SAME ISSUE FORD HAS DONE NOTHING. NOW THE GATE WON?T CLOSE, THE WINDOW WON?T CLOSE BECAUSE THE MECHANISM HAS CORRODED ALLOWING IT TO OPEN ON ITS OWN. THERE IS N…
NO ACCIDENT OR ANYTHING. ALL OF A SUDDEN A VERTICAL CRACK DOWN THE CENTER OF THE BACK PLASTIC PIECE ON THE RIGHT SIDE OF THE EMBLEM. THE WINDOW HINGES ALSO STARTED TO FALL APART. FUNNIEST THING IS THAT I CAN ONLY PURCHASE THE PARTS FROM FORD AND THERE IS A DIFFERENT PRICE FOR THE RIGHT HINGE ($40.00) AND THE LEFT HINGE ($46.95) WTF? OF COURSE THEY ARE JUST PLASTIC PIECES ALSO...SURE WISH FORD …
Common questions
How serious is the body problem on the 2005 Lincoln Aviator?
It's a documented issue but not catastrophic. 26 complaints have been filed. Repairs average $1,500 and most owners catch it before it causes a breakdown.
At what mileage does the body typically fail?
Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.
What does it cost to fix?
Independent shops typically charge around $1,500 for body repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to body?
No active recalls currently cover body issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.