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ProblemsByVin File / 2005-SATURN-RELAY NHTSA data synced 5 days ago
Saturn

2005 Saturn Relay problems

The 2005 Saturn Relay has 91 NHTSA owner complaints and 3 active recall campaigns on file. Here's the breakdown — what's serious, what's noise, and what a working mechanic would actually do about it.

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The 2005 Saturn Relay has 91 NHTSA owner complaints and 3 recalls on file (U.S. federal records, as of August 2026). The most-reported system is brakes at 32 complaints, typically surfacing around 48,208 miles (~$450 to repair). Source: NHTSA Office of Defects Investigation.

Saturn Relay owner complaints by model year
Model yearOwner complaintsRecalls
2005 Relay (this page) 91 3
2006 Relay 19 2
2007 Relay 12 1
2005 Saturn Relay
Photo: IFCAR / Wikimedia Commons, Public domain · representative photo of the Saturn Relay
0 5 10
Reliability score
7.2 / 10

Solid reliability overall. Common issues are concentrated in a few systems.

0
Critical
3
Severe
0
Moderate
Should you avoid this 2005 Relay?
Acceptable — with caveats

Worth owning if you verify the specific issues below before you buy.

Our read of the federal NHTSA complaint and recall record for this exact year and model — not a substitute for a pre-purchase inspection. How we score.

Buying a used 2005 Saturn Relay? Check these first

Here's what this model is known to do — so you can inspect for it, price it in, or make the seller fix it before you sign.

What to inspect on this specific car

⚠ The one to take seriously: brakes is flagged severe on this model , showing up around 48,208 mi. Inspect it closely on a test drive.

Recalls to confirm are done

Run the VIN from the listing — 3 active recalls on this model. Recall repairs are always free.

Verdict for buyers: 7.2/10 model. The priciest documented failure is engine (~$3,100) — get the seller's service records for it or inspect closely. Otherwise an average-risk used buy at a fair price.

We tell you what this model is known for and what to inspect — a vehicle-history report tells you what this exact car has been through. Smart buyers get both.

See the full pre-purchase inspection checklist →
✦ Ask the data · AI

Ask anything about your 2005 Saturn Relay

A noise, a warning light, a repair quote, "should I buy this?" — get an answer grounded in this vehicle's actual NHTSA record, not generic advice.

Dash light, leak, worn part — snap it and we'll read it against this car's record.

Answers use this vehicle's NHTSA complaint & recall record — owner-reported and unverified, not a diagnosis. Verify anything safety-critical with a mechanic.

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Top trouble spots 8 categories with 3+ complaints

brakes
32 reports · fails ~48,208 mi · avg $450
severe
electrical
16 reports · fails ~87,632 mi · avg $850
severe
body
9 reports · fails ~35,645 mi · avg $1,500
moderate
fuel system
4 reports · fails ~61,920 mi · avg $1,200
moderate
suspension
4 reports · fails ~38,667 mi · avg $900
moderate
engine
3 reports · fails ~97,311 mi · avg $3,100
moderate
powertrain
3 reports · fails ~19,963 mi · avg $2,500
severe
steering
3 reports · fails ~101,000 mi · avg $700
moderate

Your road ahead on this 2005 Saturn Relay

When owners report each system failing, in actual miles — so you can see what's likely behind you, what's due around now, and what to budget for next. Enter your mileage to mark where you are.

  1. ~32,000 mibody~$1,500
  2. ~39,500 mibrakes~$450
  3. ~91,652 mielectrical~$850

"Typical" = median owner-reported failure mileage from the NHTSA complaint record for this exact year and model. Not a maintenance schedule — a heads-up on where this model's failures cluster.

Buyer's checklist
Going to look at one? Use the pre-purchase inspection list.
Generated from this 2005 Relay's actual NHTSA complaint history — every item points at a documented failure pattern on this exact vehicle, not generic walkaround filler.
See the checklist ->
Honest Calculator
Should you buy an extended warranty on this 2005 Relay?
We pulled the math: risk-weighted exposure, typical contract cost, and our verdict on whether coverage pencils out for this specific vehicle.
See the calculator ->

What owners are saying recent NHTSA-filed complaints · verbatim

2005 Relay · body
Tl* the contact owns a 2005 Saturn relay. While driving the rear sliding door opened without warning. He pulled over and it took 10 minutes to close the door. The vehicle was taken to the dealer, and the censors and motor were replaced. After the repair he experienced an…
12/30/2009 · at 30,000 mi · NHTSA ODI #10297585.0 · see body pattern →
2005 Relay · electrical
Headlights flicker even after 5 repair attempts. Heater intermittently inoperative after 5 repair attempts. Power sliding doors do not close properly after 4 repair attempts. Difficult starting after 3 repair attempts. Fuel gauge erratic below quarter tank. *jb
12/30/2005 · at 2,427 mi · NHTSA ODI #10146606.0 · see electrical pattern →
2005 Relay · body
Tl*the contact owns a 2005 Saturn relay. While driving 35 MPH, the door alarm sounds and indicates that both rear passenger doors are open. The contact must pull the vehicle over and close the doors. The manufacturer stated that the vehicle did not have any recalls;…
12/26/2008 · at 54,000 mi · NHTSA ODI #10252844.0 · see body pattern →
2005 Relay · suspension
Purchased s 2005 Saturn relay in april 06. Since day one things have been wrong, brake rotors warped, axel broken, interior parts needing replacement and now it is in the shop for weeks for transmission problems. I have a file open with Saturn and they are not helpful. I have…
View all 91 owner complaints →
Had a problem with your 2005 Saturn Relay? File a complaint with NHTSA → It's free and official — owner filings are what build the federal safety record behind this page.

Estimate your repair exposure

Drag to your current mileage. Numbers are derived from this vehicle's complaint history.

0 mi 200k mi
At 80,000 miles
Likely repair cost in next 24 months
$0

Active recalls showing 3 of 3

severe NHTSA 09E005000 February 17, 2009

Dorman is recalling 979 steering knuckles, dorman p/nos

A broken steering knuckle could result in loss of steering control and a possible crash without warning.

Fix: Dorman will notify owners and replace the defective steering knuckles free of charge and reimburse the repair facility or owner for labor. The recall began on february 23, 2009. Owners may contact dorman's toll-free hotline at 1-800-523-2492 and press 5.
severe NHTSA 05V287000 June 20, 2005

Certain sport utility vehicles fail to conform to the requirements of federal motor vehicle safety standard no

When the parking brake is released, the driver may notice unintended braking when accelerating, decelerating, or coasting, and a noise coming from the rear of the vehicle. Unintended vehicle movement could occur increasing the risk of a crash.

Fix: Dealers will inspect for parking brake lever slippage at each rear brake caliper and replace the caliper if lever slippage is identified. The recall began on november 14, 2005. Owners may contact Buick at 1-866-608-8080, Chevrolet at 1-800-630-2438, Pontiac at 1-800-620-7668, or Saturn at 1-800-972-8876.
severe NHTSA 05V061000 February 18, 2005

On certain minivans, the outboard release handle on the impact-side second-row bucket seat may be actuated and the rear latches may unlatch early in a side impact crash

If the rear latches of the seat release early in a severe side impact, the front outboard latch may disengage and increase the potential for injury to the occupant of the seat.

Fix: Dealers will remove the seat latch release handle and install a black plastic cap over the exposed metal stud to eliminate the side impact safety concern free of charge. The recall began on april 5, 2005. Owners may contact Saturn at 1-800-972-8876, Chevrolet at 1-800-630-2438, and Pontiac at 1-800-620-7668.

Common questions

Is the 2005 Saturn Relay reliable?

Mostly yes. With a reliability score of 7.2 out of 10 based on 91 owner complaints filed with NHTSA, the 2005 Saturn Relay is generally a sound vehicle. The areas to watch are listed in the top problem section above — most are budget items, not deal-breakers.

Should you avoid the 2005 Saturn Relay?

The 2005 Saturn Relay is acceptable, with specific caveats. Worth owning if you verify the specific issues below before you buy. The record behind that call: Brakes: 32 complaints, classified severe, failures cluster 17,700–73,548 mi; Reliability score 7.2/10 — around the segment average; 3 recall campaigns on file. This is our read of the federal complaint and recall data — not a substitute for a pre-purchase inspection.

What should I check before buying a used 2005 Saturn Relay?

Inspect the brakes first — it's the most-reported issue on this model, with 32 owner complaints filed. Typical failure occurs around 48,208 miles. Average repair cost runs about $450 at an independent shop. Also confirm any open recalls have been completed by running the VIN, and ask for service records covering the problem areas listed above.

Is the 2005 Saturn Relay a good used car to buy?

It scores 7.2 out of 10 on our NHTSA-based read of 91 owner complaints. The main thing to watch is brakes. Typical failure occurs around 48,208 miles. Priced fairly and clean on inspection, it's a reasonable used buy. Our data covers what this model is known for — pair it with a vehicle-history report on the VIN to see what that specific car has been through.

What's the most common problem on the 2005 Saturn Relay?

Based on NHTSA records, the most-reported issue is brakes, with 32 complaints filed. Typical failure occurs around 48,208 miles. Average repair cost runs about $450 at an independent shop.

What's the most expensive thing that goes wrong?

The brakes is one of the costlier repair items. Average repair cost runs about $450 at an independent shop. Typical failure occurs around 48,208 miles. Catching early warning signs can sometimes extend life by 20–30,000 miles.

How do I check if my Saturn Relay has open recalls?

Paste your VIN into the decoder at the top of this page. We pull live from NHTSA, so you'll see exactly which campaigns apply to your vehicle and whether the dealer has logged the fix. Recall repairs are always free regardless of mileage or warranty status.

Is an extended warranty worth it on a 2005 Saturn Relay?

Math is straightforward: a quality service contract runs $1,800–3,500 over 3 years. With 91 complaints on file and the costliest repair averaging $450, one major failure more than pays for it. The catch is reading the contract — many providers exclude wear items and require pre-authorization, so cheaper plans are not always better value.

Related

Recall and complaint data sourced from the National Highway Traffic Safety Administration (NHTSA) public records database, last synced 5 days ago. Verify the raw federal record at nhtsa.gov/vehicle/2005/Saturn/Relay. Editorial commentary written by ProblemsByVin contributors and reviewed by ASE-certified mechanics. We are not affiliated with Saturn. Some links on this page are affiliate links and we may earn a commission if you purchase through them.
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