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2006 Ford Freestar fuel system problems
moderate
Owners of the 2006 Ford Freestar have filed 4 NHTSA complaints about the fuel system at roughly $1,200 to repair (U.S. federal records, as of August 2026). Source: NHTSA Office of Defects Investigation.See fuel system across all vehicles →
Complaints
4
Recalls
1
Avg fix
$1,200
fuel system complaints on the Ford Freestar, by model year
Of the 4 fuel system complaints filed for the 2006 Ford Freestar,
here's the actual mileage breakdown — failures cluster heaviest at 0-25,000 mi.
0-25k
1 (100%)
25-50k
0 (0%)
50-75k
0 (0%)
75-100k
0 (0%)
100-125k
0 (0%)
125-150k
0 (0%)
150k+
0 (0%)
Each bar shows the share of total complaints filed at that mileage range. Peak failure window highlighted.
Some owners report problems earlier; some make it well past 150,000 miles symptom-free. Maintenance habits
and driving conditions shift the curve as much as mileage alone.
What stands out
No new NHTSA fuel system complaint has been filed on this vehicle in over 16 years — the issue may be aging out of the active population.
Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles
Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
Fix: Ufi will notify owners and replace the filters free of charge. The recall began on august 4, 2006. Owners may contact ufi filters usa at 800-230-5876.
What owners are reporting
1 most recent
fuel system · 19,000 mi
· filed 12/31/2009
Tl* the contact owns a 2006 Ford freestar. While driving, a strong odor of gasoline was expelled from the air vents. Sometimes the consumer became so dizzy, that she would have to pull over for fresh air . The vehicle has been taken to the dealer multiple times, but they could not locate the cause of the failure. The failure mileage was 19000. The current mileage was 49951. Updated…
Had fuel system trouble with your 2006 Ford Freestar?
File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.
Common questions
How serious is the fuel system problem on the 2006 Ford Freestar?
It's a documented issue but not catastrophic. 4 complaints have been filed. Repairs average $1,200 and most owners catch it before it causes a breakdown.
At what mileage does the fuel system typically fail?
Based on the 4 complaints filed, fuel system issues most often appear around 77,250 miles. Some report problems earlier; some make it well past 150,000 with no symptoms. Maintenance habits matter — vehicles that received timely fluid services and were not regularly overworked tend to last longer.
What does it cost to fix?
Independent shops typically charge around $1,200 for fuel system repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to fuel system?
Yes — 1 active recall(s) cover fuel system issues on this vehicle. Recall fixes are always free regardless of mileage or warranty status. Use the VIN decoder at the top of the page to check if your specific vehicle is affected.
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Verify the raw federal record at
nhtsa.gov/vehicle/2006/Ford/Freestar.
Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are
independent-shop national averages and may differ in your area. Some links on this page are affiliate links.