When first starting the vehicle, there is a loud ticking noise. After researching it online, it appeared to be a very common problem with some of the exhaust manifold bolts snapping off causing a leak of exhaust gases. We took the car to a shop and the problem was confirmed. The repairs will be over $1,000, and this same issue has been reported in online forums quite frequently. *tr
2009 Ford Explorer engine problems
moderate 3 complaints filed with NHTSA · avg repair $3,100 · see engine across all vehicles →
Complaints
3
Recalls
0
Avg fix
$3,100
When does it fail?
Of the 3 engine complaints filed for the 2009 Ford Explorer, here's the actual mileage breakdown — failures cluster heaviest at 50,000-75,000 mi.
0-25k
25-50k
50-75k
75-100k
100-125k
125-150k
150k+
Each bar shows the share of total complaints filed at that mileage range. Peak failure window highlighted. Some owners report problems earlier; some make it well past 150,000 miles symptom-free. Maintenance habits and driving conditions shift the curve as much as mileage alone.
What stands out
Of the 19 model years of Ford Explorer we track for engine problems, this one has the fewest owner complaints on file (3).
No new NHTSA engine complaint has been filed on this vehicle in over 12 years — the issue may be aging out of the active population.
What owners are reporting 2 most recent
Tl* the contact owns a 2009 Ford explorer. The contact stated that the engine stalled numerous times without warning while driving various speeds. The vehicle was taken to town and country Ford (5041 Ford parkway, bessemer, alabama 35022, (205)491-0000) where it was diagnosed that the throttle body failed. The dealer replaced the throttle body, but the vehicle continued to stall while driving…
Had engine trouble with your 2009 Ford Explorer?
File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.
Common questions
How serious is the engine problem on the 2009 Ford Explorer?
It's a documented issue but not catastrophic. 3 complaints have been filed. Repairs average $3,100 and most owners catch it before it causes a breakdown.
At what mileage does the engine typically fail?
Based on the 3 complaints filed, engine issues most often appear around 78,678 miles. Some report problems earlier; some make it well past 150,000 with no symptoms. Maintenance habits matter — vehicles that received timely fluid services and were not regularly overworked tend to last longer.
What does it cost to fix?
Independent shops typically charge around $3,100 for engine repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to engine?
No active recalls currently cover engine issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.
Related
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Verify the raw federal record at
nhtsa.gov/vehicle/2009/Ford/Explorer.
Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are
independent-shop national averages and may differ in your area. Some links on this page are affiliate links.