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moderate 3 complaints filed with NHTSA · avg repair $1,200 · see fuel system across all vehicles →
No new NHTSA fuel system complaint has been filed on this vehicle in over 14 years — the issue may be aging out of the active population.
Damage to the fuel lines may result in a fuel leak which, in the presence of an ignition source, could result in a fire.
The manufacturer has issued service bulletins covering fuel system on this vehicle — documented repair instructions, service campaigns, or warranty extensions sent to dealers. A TSB isn't a recall (it's not a free safety remedy), but it's the manufacturer acknowledging the issue and how to fix it.
VOLVO CARS SERVICE AND PARTS BUSINESS Technical Journal TITLE : Fuel gauge / tank fault tracing guide and Prior Approval REF NO : ISSUING DEPARTMENT : CAR MARKET : United States and Canada TJ 20532 Technical Service PARTNER : ISSUE DATE : 3 US 7510 Volvo Cars North America YEAR MONTH DAY 2014 04 03 FUNC GROUP : FUNC DESC : 2331 Fuel pump ; feed pump Page 1 of 23 Attachment File Name File Size Attachment TJ 20532 AWD.pdf 0.4869 MB Attachment TJ 20532 FWD.pdf 0.1807 MB Fuel_gauge_send_tank_form.pdf 0.3295 MB Vehicle Type Eng Struc Week Type Eng Sales Body Gear Steer Model Year Plant Chassis range Desc Range 124 2007 - 9999 - 0 - 0 135 2008 - 2010 - 0 - 0 136 2008 - 9999 - 0 - 0 156 2010 - 9999
full bulletin at NHTSA ↗This is a Technical Journal: Washer system layout for identifying leakage points REF NO : ISSUING DEPARTMENT : CAR MARKET : United States and Canada TJ 25153 Technical Service PARTNER : ISSUE DATE : STATUS DATE : 3 US 7510 Volvo Car USA 2016 - 03 - 17 2016 - 03 - 24 FUNC GROUP : FUNC DESC : 3634 Washer Page 1 of 24 Attachment File Name File Size TJ 25153 S60 MY11 - , V60 , S60 , V60CC.pdf 0.8349 MB TJ 25153 S80 MY07 - , V70 MY08 - , XC70 MY08 - . pdf 0.7857 MB TJ 25153 S90 ( 234 ) MY17 - . pdf 1.4623 MB TJ 25153 V90V90CC ( 235236 ) MY17 - . pdf 1.5192 MB TJ 25153 XC90 ( 256 ) MY16 - . pdf 2.1365 MB TJ 25153_XC60 . pdf 0.8801 MB Vehicle Type Eng Struc Week Type Eng Sales Body Gear Steer Model
full bulletin at NHTSA ↗PRIOR APPROVAL PROCESS FOR ANY CLAIMS SUBMITTED FOR THE REPLACEMENT OF A FUEL PUMP AND/OR FUEL TANK.
full bulletin at NHTSA ↗VOLVO: THE FUEL GAUGE IS INACCURATE. AFTER FILLING TANK, FUEL GAUGE RISES TO INDICATE APPROX. 1/2-3/4 TANK BUT NOT READ FULL; AFTER FUEL IS CONSUMED, FUEL GAUGE DROPS NORMALLY TIL APPROX. 1/4, AFTER WHICH THE FUEL LEVEL DOES NOT CHANGE. UPDATED 7/8/11. UPDATED 4/13/2012.
full bulletin at NHTSA ↗VOLVO: WHEN THERE ARE FUEL PRESSURE/GUAGE PROBLEMS THERE IS A PROCESS FOR DETERMINING THE FAULT.
full bulletin at NHTSA ↗Source: NHTSA manufacturer communications. Bring the bulletin number to your dealer or shop.
2010 Volvo xc-60. Consumer states while driving the fuel tank began to briskly leak gasoline *tgw the dealer informed the consume the fuel line which connected to the fuel pump was defective. The repairs were completed under warranty. *jb
It's a documented issue but not catastrophic. 3 complaints have been filed. Repairs average $1,200 and most owners catch it before it causes a breakdown.
Based on the 3 complaints filed, fuel system issues most often appear around 10,980 miles. Some report problems earlier; some make it well past 150,000 with no symptoms. Maintenance habits matter — vehicles that received timely fluid services and were not regularly overworked tend to last longer.
Independent shops typically charge around $1,200 for fuel system repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Yes — 1 active recall(s) cover fuel system issues on this vehicle. Recall fixes are always free regardless of mileage or warranty status. Use the VIN decoder at the top of the page to check if your specific vehicle is affected.