2012 Ford Fusion inspection checklist

The 2012 Ford Fusion has 5 critical safety recalls and a documented pattern of issues across 6 component categories. Before you sign anything, walk through this list with the seller. Skip nothing — the items below come from 2,617 owner reports already on file with NHTSA.

1 Verify safety recalls before you drive off

Recall fixes are free regardless of warranty status. Ask the seller for proof — or have the dealer pull the VIN history.

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles — fix: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.
NHTSA 21V158000 · severity: critical
Ford Motor Company (Ford) is recalling certain air bag inflator and/or module replacement service parts that may have been used as part of a collision repair — fix: Ford will notify dealers that purchased the affected parts, and dealers will provide replacement parts to purchasers, free of charge. The recall began March 18, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S05.
NHTSA 21E013000 · severity: critical
Ford Motor Company (Ford) is recalling certain 2005-2014 Mustang, 2004-2011 Ranger, 2009-2011 Mercury Milan, 2006 Ford GT, 2008-2012 Fusion, 2007-2010 Edge and Lincoln MKX, and 2009-2010 Lincoln MKZ vehicles — fix: Ford will notify owners, and dealers will inspect the driver and passenger air bag module, and replace either the module or the inflator, if necessary, free of charge. The recall began March 17, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S05.
NHTSA 21V081000 · severity: critical
Ford Motor Company (Ford) is recalling certain 2014 Ford Mustang vehicles sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U — fix: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began February 13, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall 19S01.
NHTSA 19V001000 · severity: critical
Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U — fix: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.
NHTSA 17V024000 · severity: critical

2 Inspect the steering

What to look for: Wandering on the highway, clunks when turning, slop in the wheel before the tires respond, power steering whine. (1,511 owner complaints on this vehicle · typical repair $700 · failures cluster ~90,712 mi)

Tire wear pattern — uneven wear across the tread means alignment or worn suspension
Power steering fluid level (where applicable — most newer vehicles are electric)
Tie rod boots and ball joint boots for tears
Steering wheel free play — should be less than 1 inch at the rim

On the test drive: On a smooth highway, take hands off briefly (when safe) — vehicle should track straight. Pulling left or right means alignment or worn front-end parts.

See full steering report for this vehicle →

3 Inspect the airbags

What to look for: Anything that looks, sounds, or smells different from peer vehicles of the same year and trim. (395 owner complaints on this vehicle · typical repair $1,100 · failures cluster ~66,194 mi)

Walk around and note any visible damage, wear, or aftermarket modifications
Open the hood and look for fresh fluid leaks, loose connectors, or recent part swaps
Sit in every seat and operate every control to confirm function

See full airbags report for this vehicle →

4 Inspect the powertrain

What to look for: Hesitation on takeoff, harsh or delayed shifts, vibration at highway speed, fluid leaks on the driveway under the engine bay or transmission pan. (131 owner complaints on this vehicle · typical repair $2,500 · failures cluster ~59,722 mi)

Transmission fluid color and smell — fresh ATF is red, brown or burnt smell is bad
Engine and transmission mounts (cracks or visible sag)
CV boots front (and rear on AWD) — any tears mean a $300–$800 axle replacement
Driveshaft U-joints and rear differential fluid level on RWD/AWD

On the test drive: Drive 15+ minutes including a freeway on-ramp at full throttle, a steep hill, and stop-and-go traffic. Listen for clunks on shifts, flares between gears, and shudders during light acceleration at 30–50 mph (torque converter symptom).

See full powertrain report for this vehicle →

5 Inspect the brakes

What to look for: Pulsing brake pedal, pulling to one side when braking, squealing or grinding, soft pedal that goes to the floor. (90 owner complaints on this vehicle · typical repair $450 · failures cluster ~89,399 mi)

Brake pad thickness (look through the wheel spokes — at least 4mm material)
Rotor surface — deep grooves or lip on the outer edge means resurface or replace
Brake fluid color in the reservoir — should be light amber, not dark brown
ABS warning light cycles off after start

On the test drive: Hard brake from 40 mph in a safe spot — pedal should be firm, stop should be straight. A pulse means warped rotors ($300–$600).

See full brakes report for this vehicle →

6 Inspect the electrical

What to look for: Dim or flickering dash lights at idle, slow window operation, intermittent infotainment glitches, parasitic battery drain (dead battery after a few days parked). (88 owner complaints on this vehicle · typical repair $850 · failures cluster ~63,476 mi)

Battery age sticker — most batteries last 3–5 years
Alternator output at idle (13.8–14.5V is healthy)
All exterior lights: headlights both beams, taillights, brake lights, reverse, blinkers
Every interior switch: power windows, locks, mirrors, sunroof, seats
Infotainment cold-start time and touchscreen responsiveness

On the test drive: Cycle through every electronic accessory during the drive — heated seats, defrosters, climate fan on max, cruise control. Glitches show up under load.

See full electrical report for this vehicle →

7 Inspect the body

What to look for: Paint mismatch between panels (prior accident), rust on rocker panels and wheel wells, door alignment gaps that don't match side-to-side, weatherstrip wear. (77 owner complaints on this vehicle · typical repair $1,500 · failures cluster ~66,698 mi)

Panel gaps — should be even and consistent; tight on one side means body work
Trunk and hood weatherstrips for cracks
Inside the trunk, under the spare — water staining means a leak
Door hinge bolts for paint dust (telltale of door replacement)
VIN plate on the dash matches the VIN sticker on the door jamb

See full body report for this vehicle →

8 Paperwork — before you sign

The seller's transparency on these tells you what kind of seller you're dealing with.

Title in seller's name (not "open title" or "signed by previous owner")
Service records — at least the last 24 months
VIN on the dash matches the door jamb sticker and the title
Run a paid vehicle history report (Carfax or AutoCheck) — accident, salvage, odometer rollback
Confirm any open recalls have been completed (NHTSA VIN lookup)
If financing, get the rate in writing before you set foot on the lot

Inspection items derived from 2,617 owner complaints and 6 active recall campaigns filed with NHTSA on the 2012 Ford Fusion. Category-specific guidance is written by ProblemsByVin contributors with ASE-certified mechanic review. This checklist is meant to surface known patterns — it doesn't replace a paid pre-purchase inspection by a qualified shop, which we recommend for any used vehicle priced over a few thousand dollars.