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2016 Ford F-150 body problems

moderate 165 complaints filed with NHTSA · avg repair $1,500 · see body across all vehicles →

Failure mileage
Complaints
165
Recalls
0
Avg fix
$1,500
1crash
1injury

When does it fail?

Of the 165 body complaints filed for the 2016 Ford F-150, here's the actual mileage breakdown — failures cluster heaviest at 75,000-100,000 mi.

0-25k
0 (0%)
25-50k
0 (0%)
50-75k
0 (0%)
75-100k
1 (100%)
100-125k
0 (0%)
125-150k
0 (0%)
150k+
0 (0%)

Each bar shows the share of total complaints filed at that mileage range. Peak failure window highlighted. Some owners report problems earlier; some make it well past 150,000 miles symptom-free. Maintenance habits and driving conditions shift the curve as much as mileage alone.

What stands out

Of the 17 model years of Ford F-150 we track for body problems, this one carries the most owner complaints on file — 165.

Owners have filed 165 body complaints with NHTSA against this vehicle, but no formal recall covers the issue — the federal record reflects what manufacturers have admitted, not everything owners are reporting.

What owners are reporting 1 most recent

body · 80,000 mi · filed 12/29/2020

Driver door did not latch when closing it. After heating it up and oiling it, it latched again.

Had body trouble with your 2016 Ford F-150? File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.

Common questions

How serious is the body problem on the 2016 Ford F-150?

It's a documented issue but not catastrophic. 165 complaints have been filed. Repairs average $1,500 and most owners catch it before it causes a breakdown.

At what mileage does the body typically fail?

Across the 102 complaints that reported odometer mileage, most body failures cluster between 7,500 and 39,000 miles, with the median around 20,000. A quarter of owners report trouble before 7,500; a quarter make it past 39,000. Maintenance history matters more than the odometer alone — this is the reported failure window, not a guarantee.

What does it cost to fix?

Independent shops typically charge around $1,500 for body repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.

Are there any recalls related to body?

No active recalls currently cover body issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.

Related

Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA) public records database. Verify the raw federal record at nhtsa.gov/vehicle/2016/Ford/F-150. Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are independent-shop national averages and may differ in your area. Some links on this page are affiliate links.
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