This Warranty Administration service bulletin provides Lithium-Ion battery Exchange Process and Transaction Submission information.
full bulletin at NHTSA ↗2019 Chevrolet Volt electrical problems
severe Owners of the 2019 Chevrolet Volt have filed 8 NHTSA complaints about the electrical at roughly $850 to repair (U.S. federal records, as of July 2026). Source: NHTSA Office of Defects Investigation. See electrical across all vehicles →
Complaints
8
Recalls
0
Avg fix
$850
| Model year | electrical complaints |
|---|---|
| 2015 Volt | 16 |
| 2016 Volt | 53 |
| 2017 Volt | 222 |
| 2018 Volt | 53 |
| 2019 Volt (this page) | 8 |
1crash
1injury
What stands out
Of the 9 model years of Chevrolet Volt we track for electrical problems, this one has the fewest owner complaints on file (8).
No new NHTSA electrical complaint has been filed on this vehicle in over 3 years — the issue may be aging out of the active population.
Is there a fix? Manufacturer service bulletins
The manufacturer has issued service bulletins covering electrical on this vehicle — documented repair instructions, service campaigns, or warranty extensions sent to dealers. A TSB isn't a recall (it's not a free safety remedy), but it's the manufacturer acknowledging the issue and how to fix it.
This Warranty Administration service bulletin provides Lithium-Ion battery Exchange Process and Transaction Submission information.
full bulletin at NHTSA ↗This service bulletin provides information on the proper Reflective High Temperature Heat and/or Insulating Tape to use for certain repairs, such as Wiring Harness Repairs.
full bulletin at NHTSA ↗The intent of this service bulletin is to identify aftermarket ALDL or DLC interface devices as potential sources for causing multiple customer concerns that do not have other diagnostic methods to identify them.
full bulletin at NHTSA ↗This service bulletin provides information for dealers/technicians on Service Programming System (SPS) Error Codes E4398, E4399, E4401, E4403, M4404, M4413, M6954, M6955, E4414, E4423, E4491, E4492, or E6961 and resolution information.
full bulletin at NHTSA ↗Source: NHTSA manufacturer communications. Bring the bulletin number to your dealer or shop.
What owners are reporting 2 most recent
Car just stops when the battery control module stops working. Potential to leave us stranded in traffic. Confirmed as a defective part by the dealer.
Vehicle has developed an intermittent issue when placed in park. Displays a message "Attention Needed: Shift to Park" accompanied by audio alerts inside and outside of the vehicle. This is obviously unsafe as the vehicle cannot be parked and turned off reliably. GM Technical Bulletin 19-NA-206 issued in May 2021 (attached) specifically states that that this repair is covered for the Volt by the…
Had electrical trouble with your 2019 Chevrolet Volt?
File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.
Common questions
How serious is the electrical problem on the 2019 Chevrolet Volt?
It's a meaningful issue. 8 complaints have been filed and the failure mode causes operational problems for owners. Repairs average $850.
At what mileage does the electrical typically fail?
Based on the 8 complaints filed, electrical issues most often appear around 60,000 miles. Some report problems earlier; some make it well past 150,000 with no symptoms. Maintenance habits matter — vehicles that received timely fluid services and were not regularly overworked tend to last longer.
What does it cost to fix?
Independent shops typically charge around $850 for electrical repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to electrical?
No active recalls currently cover electrical issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.
Related
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Verify the raw federal record at
nhtsa.gov/vehicle/2019/Chevrolet/Volt.
Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are
independent-shop national averages and may differ in your area. Some links on this page are affiliate links.