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2022 Ford Explorer fuel system problems

moderate 10 complaints filed with NHTSA · avg repair $1,200 · see fuel system across all vehicles →

Failure mileage
Complaints
10
Recalls
2
Avg fix
$1,200
What stands out

All 2 active fuel system recalls on this vehicle land at critical or severe — none classified moderate.

Related recalls

severe NHTSA 22V088000 February 16, 2022

Ford Motor Company (Ford) is recalling certain 2022 Explorer and Lincoln Aviator vehicles

A detached fuel filler tube can result in a fuel leak, increasing the risk of a fire.

Fix: Dealers will install a fuel vapor line redundant locking clip, free of charge. Owner notification letters were mailed on April 4, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22C02.
severe NHTSA 22V685000 September 14, 2022

Ford Motor Company (Ford) is recalling certain 2022 Explorer and Ranger vehicles equipped with 2

An improperly tightened fuel line connection may result in a fuel leak, increasing the risk of fire.

Fix: Ford will inspect and replace the fuel line assembly, if needed, free of charge. Owner notification letters were mailed September 29, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S60.

What owners are reporting 0 most recent

Had fuel system trouble with your 2022 Ford Explorer? File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.

Common questions

How serious is the fuel system problem on the 2022 Ford Explorer?

It's a documented issue but not catastrophic. 10 complaints have been filed. Repairs average $1,200 and most owners catch it before it causes a breakdown.

At what mileage does the fuel system typically fail?

Across the 8 complaints that reported odometer mileage, most fuel system failures cluster between 34,000 and 64,598 miles, with the median around 50,000. A quarter of owners report trouble before 34,000; a quarter make it past 64,598. Maintenance history matters more than the odometer alone — this is the reported failure window, not a guarantee.

What does it cost to fix?

Independent shops typically charge around $1,200 for fuel system repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.

Are there any recalls related to fuel system?

Yes — 2 active recall(s) cover fuel system issues on this vehicle. Recall fixes are always free regardless of mileage or warranty status. Use the VIN decoder at the top of the page to check if your specific vehicle is affected.

Related

Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA) public records database. Verify the raw federal record at nhtsa.gov/vehicle/2022/Ford/Explorer. Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are independent-shop national averages and may differ in your area. Some links on this page are affiliate links.
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