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2024 Ford Bronco Sport fuel system problems

severe Owners of the 2024 Ford Bronco Sport have filed 13 NHTSA complaints about the fuel system at roughly $1,200 to repair (U.S. federal records, as of October 2026). Source: NHTSA Office of Defects Investigation. See fuel system across all vehicles →

Ask A Mechanic
Complaints
13
Recalls
1
Avg fix
$1,200
fuel system complaints on the Ford Bronco Sport, by model year
Model yearfuel system complaints
2021 Bronco Sport 55
2022 Bronco Sport 49
2023 Bronco Sport 31
2024 Bronco Sport (this page) 13
1injury

When does it fail?

Of the 13 fuel system complaints filed for the 2024 Ford Bronco Sport, here's the actual mileage breakdown — failures cluster heaviest at 0-25,000 mi.

0-25k
1 (33.3%)
25-50k
1 (33.3%)
50-75k
0 (0%)
75-100k
0 (0%)
100-125k
1 (33.3%)
125-150k
0 (0%)
150k+
0 (0%)

Each bar shows the share of total complaints filed at that mileage range. Peak failure window highlighted. Some owners report problems earlier; some make it well past 150,000 miles symptom-free. Maintenance habits and driving conditions shift the curve as much as mileage alone.

What stands out

Of the 4 model years of Ford Bronco Sport we track for fuel system problems, this one has the fewest owner complaints on file (13).

Owners are still filing on this — the most recent NHTSA fuel system complaint for this vehicle was logged 19 days ago.

Related recalls

severe NHTSA 25V467000 July 11, 2025

Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco Sport and 2020-2022 Escape vehicles equipped with 1

A fuel leak in the presence of an ignition source, such as hot engine or exhaust components, can increase the risk of a fire.

Fix: Dealers will update the engine control software. In addition, dealers will replace the high-pressure fuel rail assembly and fuel injectors, free of charge. As an interim repair, dealers will update the engine control software, free of charge. Interim owner notification letters notifying owners of the safety risk were mailed August 29, 2025. Second letters will be sent once the final remedy is available, anticipated in July 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S76. This recall expands and replaces previous recall numbers 22V-859, 24V187, and 25V165. Vehicles previously remedied under 22V-859, 24V187, and 25V165 will need to have the new final remedy performed once it is available.

Is there a fix? Manufacturer service bulletins

The manufacturer has issued service bulletins covering fuel system on this vehicle — documented repair instructions, service campaigns, or warranty extensions sent to dealers. A TSB isn't a recall (it's not a free safety remedy), but it's the manufacturer acknowledging the issue and how to fix it.

Service Bulletin SSM 52368 Mar 2024

2024 Escape and Bronco Sport vehicles equipped with 1.5L engines should add local fuel once the vehicle arrives at the dealership to reduce the risk of various engine performance concerns such as: rough operation, idle quality, engine misfires, lack or loss of engine power. These conditions may occur due to different fuel specifications between the manufacturing plant and the final market. Make sure that the vehicles in stock have local fuel added.

full bulletin at NHTSA ↗

Source: NHTSA manufacturer communications. Bring the bulletin number to your dealer or shop.

What owners are reporting 3 most recent

fuel system · 114,000 mi · filed 10/07/2026

The contact owns a 2024 Ford Bronco Sport. The contact stated that the vehicle failed to start while parked. The contact stated that while driving, the vehicle decelerated and stalled. The check engine warning light was illuminated. The failure was a recurring failure. The contact waited 20 minutes before the vehicle operated as needed and the vehicle was driven to the dealer. The contact…

fuel system · 35,000 mi · filed 09/30/2026

The contact owns a 2024 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that after the vehicle was turned off, there was an abnormal humming sound coming from under the hood, with an abnormally strong fuel odor. The contact stated that the vehicle…

fuel system · 20,000 mi · filed 09/11/2026

The contact owns a 2024 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the vehicle occasionally hesitated while accelerating. The dealer was contacted and confirmed that parts were not yet available. The contact stated that the manufacturer…

Had fuel system trouble with your 2024 Ford Bronco Sport? File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.

Common questions

How serious is the fuel system problem on the 2024 Ford Bronco Sport?

It's a meaningful issue. 13 complaints have been filed and the failure mode causes operational problems for owners. Repairs average $1,200.

At what mileage does the fuel system typically fail?

Based on the 13 complaints filed, fuel system issues most often appear around 46,000 miles. Some report problems earlier; some make it well past 150,000 with no symptoms. Maintenance habits matter — vehicles that received timely fluid services and were not regularly overworked tend to last longer.

What does it cost to fix?

Independent shops typically charge around $1,200 for fuel system repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.

Are there any recalls related to fuel system?

Yes — 1 active recall(s) cover fuel system issues on this vehicle. Recall fixes are always free regardless of mileage or warranty status. Use the VIN decoder at the top of the page to check if your specific vehicle is affected.

Related

Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA) public records database. Verify the raw federal record at nhtsa.gov/vehicle/2024/Ford/Bronco Sport. Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are independent-shop national averages and may differ in your area. Some links on this page are affiliate links.