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2025 Hyundai Santa Fe engine problems

moderate 3 complaints filed with NHTSA · avg repair $3,100 · see engine across all vehicles →

Complaints
3
Recalls
1
Avg fix
$3,100

Related recalls

severe NHTSA 25V549000 August 26, 2025

Hyundai Motor America (Hyundai) is recalling certain 2025-2026 Tucson and Santa Fe vehicles

A loss of drive power increases the risk of a crash. An oil leak in the presence of hot engine components can increase the risk of an engine compartment fire.

Fix: Dealers will replace the engine, free of charge. Owner notification letters were mailed October 23, 2025. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 281.

Is there a fix? Manufacturer service bulletins

The manufacturer has issued service bulletins covering engine on this vehicle — documented repair instructions, service campaigns, or warranty extensions sent to dealers. A TSB isn't a recall (it's not a free safety remedy), but it's the manufacturer acknowledging the issue and how to fix it.

Service Campaign 9C3 OL Oct 2025

Hyundai has become aware that some vehicles equipped with the 2.5 Turbo-GDI Theta III engine may exhibit coolant seepage on the back side (exhaust side) of the engine caused by a crack in the cylinder block.

full bulletin at NHTSA ↗
Service Campaign 25-01-072H-1 DCS Oct 2025

This is a follow-up to a previous launch of Service Campaign TEJ. Updates include the following: - A new GDS Event #1328 for certain ECU part numbers ending in '820'/'830' - Related ROM ID & Manual Mode Password Information.

full bulletin at NHTSA ↗
Service Campaign 25-01-072H-1 TSB Oct 2025

Certain Santa Fe (MX5A) vehicles equipped with 8-speed dual clutch transmissions (8DCT) may set one of the high pressure electric oil pump (HP EOP) DTCs listed below. This bulletin provides the service procedure to update the Transmission Control Unit (TCU) with improved logic to address the DTCs above and enhance operation of the 8DCT.

full bulletin at NHTSA ↗
Service Campaign 25-01-052H DN Oct 2025

Certain 2025MY Santa Cruz (NXT) and Santa Fe (MX5A) vehicles equipped with the 2.5T-GDI Theta III engine may exhibit coolant residue on the back side (exhaust side) of the engine caused by a crack in the cylinder block. The California Air Resources Board has determined that these vehicles may be releasing air pollutants which exceed Federal and California standards.

full bulletin at NHTSA ↗
Service Campaign 25-01-052H TSB Oct 2025

Certain 2025MY Santa Cruz (NXT) and Santa Fe (MX5A) vehicles equipped with the 2.5T-GDI Theta III engine may exhibit coolant residue on the back side (exhaust side) of the engine caused by a crack in the cylinder block. Follow the procedure outlined in this bulletin to replace the engine sub-assembly on affected vehicles.

full bulletin at NHTSA ↗

Source: NHTSA manufacturer communications. Bring the bulletin number to your dealer or shop.

What owners are reporting 0 most recent

Had engine trouble with your 2025 Hyundai Santa Fe? File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.

Common questions

How serious is the engine problem on the 2025 Hyundai Santa Fe?

It's a documented issue but not catastrophic. 3 complaints have been filed. Repairs average $3,100 and most owners catch it before it causes a breakdown.

At what mileage does the engine typically fail?

Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.

What does it cost to fix?

Independent shops typically charge around $3,100 for engine repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.

Are there any recalls related to engine?

Yes — 1 active recall(s) cover engine issues on this vehicle. Recall fixes are always free regardless of mileage or warranty status. Use the VIN decoder at the top of the page to check if your specific vehicle is affected.

Related

Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA) public records database. Verify the raw federal record at nhtsa.gov/vehicle/2025/Hyundai/Santa Fe. Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are independent-shop national averages and may differ in your area. Some links on this page are affiliate links.
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