Look — Chrysler's fuel-system story is well-documented in the NHTSA file, and it ain't pretty. 372 complaints across 19 year-model entries from 2005 to 2017. Not a small number. 2005 Chrysler 300 leads the list, but the same issue shows up across multiple years on the same platform. 9 fire reports on the federal record — not common in this category but documented and worth weight. Average shop fix runs about $1,200 — not catastrophic, but it adds up over time. Across the 290 complaints reporting odometer mileage, the median failure lands at about 62,446 miles. Check the fuel pump access cover for prior work. A vehicle on this list that already had a pump replacement is a vehicle to consider — the work is done.
ProblemsByVin CHRYSLER / FUEL SYSTEM
19 model-year entries · 2005–2017
Chrysler fuel system problems
372 owner complaints filed with NHTSA against Chrysler vehicles for fuel system issues. See fuel system across all makes →
Complaints
372
Recalls
0
Year-models
19
Avg fix
$1,200
3crashes
9fires
2injuries
Worst-affected Chrysler model-years for fuel system Top 19 by complaint volume
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
2005 Chrysler 300
90 complaints · ~$1,200 moderate
2005 Chrysler Pacifica
70 complaints · ~$1,200 moderate
2007 Chrysler Aspen
64 complaints · ~$1,200 moderate
2008 Chrysler Aspen
29 complaints · ~$1,200 severe
2006 Chrysler Pacifica
26 complaints · ~$1,200 moderate
2007 Chrysler Sebring
14 complaints · ~$1,200 severe
2007 Chrysler Pacifica
14 complaints · ~$1,200 moderate
2007 Chrysler 300
11 complaints · ~$1,200 moderate
2008 Chrysler Sebring
9 complaints · ~$1,200 severe
2005 Chrysler PT Cruiser
9 complaints · ~$1,200 severe
2013 Chrysler 200
8 complaints · ~$1,200 moderate
2017 Chrysler Pacifica
5 complaints · ~$1,200 moderate
2012 Chrysler 200
4 complaints · ~$1,200 moderate
2005 Chrysler Sebring
4 complaints · ~$1,200 moderate
2015 Chrysler 200
3 complaints · ~$1,200 moderate
2011 Chrysler 300
3 complaints · ~$1,200 moderate
2011 Chrysler Town and Country
3 complaints · ~$1,200 moderate
2008 Chrysler Pacifica
3 complaints · ~$1,200 severe
2006 Chrysler PT Cruiser
3 complaints · ~$1,200 moderate
Active recalls — Chrysler fuel system 1 on file
Chrysler (FCA US, LLC) is recalling certain 2023 Pacifica Plug-In Hybrid Electric vehicles
A fuel leak in the presence of an ignition source increases the risk of a fire.
Fix: Dealers will inspect and replace the fuel line as necessary, free of charge. Owner notification letters were mailed August 31, 2023. Owners may contact FCA US, LLC customer service at 1-800-853-1403. FCA US, LLC's number for this recall is 77A.
Common questions
How many Chrysler fuel system complaints are on file with NHTSA?
372 complaints across 19 model-year entries from 2005 to 2017. No active recall campaigns currently cover this category for Chrysler.
Which Chrysler model has the most fuel system complaints?
The 2005 Chrysler 300 leads with 90 complaints in this category. Next: 2005 Pacifica (70) and 2007 Aspen (64).
What does it cost to fix Chrysler fuel system problems?
Independent shops average $1,200 for fuel system repairs across the Chrysler lineup. Dealer pricing tends to run twenty to forty percent higher. Specific cost depends on the failure mode and parts availability.
Are there Chrysler fuel system recalls?
Yes — 1 active recall campaign covers fuel system on Chrysler vehicles. Recall fixes are free regardless of mileage or warranty status. The list below shows current campaigns with their NHTSA numbers.
Related
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA) public records database.
Editorial commentary written by Tony Marino, an independent contributor to ProblemsByVin
and not affiliated with Chrysler.
Severity ratings derive from reported crashes, fires, injuries, and fatalities on the NHTSA complaint and recall record.
Repair cost averages reflect independent-shop pricing and may differ in your area.