I WAS CRUSHING AT 55 MPH AND I HEARD A LOUD POP THAT WAS FOLLOWED BY A CONTINUOUS POPPING OBVIOUSLY FROM LOST COMPRESSION. I TOOK TO A LOCAL FORD DEALER AND THEY STATED THAT THIS IS A COMMON PROBLEM FOR THIS TYPE OF MOTOR TO "BLOW SPARK PLUG". THIS HAPPENED WITHOUT WARNING AND IS NOW A HARDSHIP FOR ME
2005 ford E-150 engine problems
moderate 5 complaints filed with NHTSA · avg repair $3,100
What owners are reporting 5 most recent
TRUCK ENGINE DIES WHILE GOING UP A HILL CAUSING TRUCK TO ROLL BACKWARDS.. NO BRAKES TO STOP THE TRUCK. NO POWER STEERING. *NM
TL*THE CONTACT OWNS A 2005 FORD EXCURSION. THE CONTACT STATED THAT INTERMITTENTLY THE VEHICLE WOULD STALL, AND THEN IMMEDIATELY RESTART. THE VEHICLE WAS TAKEN TO THE DEALER MULTIPLE TIMES TO DIAGNOSE THE FAILURE; HOWEVER, SINCE THE TECHNICIANS ARE UNABLE TO IDENTIFY THE CAUSE OF THE FAILURE, NO REPAIRS HAVE BEEN MADE. THE VEHICLE IDENTIFICATION NUMBER WAS UNAVAILABLE. THE FAILURE AND CURRENT MILE…
THE VAN WOULD START LOSING POWER ON THE HIGHWAY, WHERE EVEN IF THE ACCELERATOR IS PUSHED DOWN, THE VAN CONTINUES TO LOSE SPEED. THE VAN EVENTUALLY REACHES A SPEED OF 0 MPH AND AT WHICH POINT THE ENGINE STALLS. AFTER WAITING 20 MINUTES ON THE SIDE OF THE HIGHWAY, TURNING THE ENGINE OFF FOR 20 MINUTES THEN STARTING IT SEEMS TO TEMPORARILY GET IT GOING, BUT ONLY FOR ANOTHER 30 MINUTES. SINCE THE FIRS…
TOTAL FAILURE OF DIESEL ENGINE. APPARENT DEFECTIVE ENGINE DESIGN IN THE FORD/NAVISTAR 6L POWESTROKE ACROSS SEVERAL MODEL YEARS HAS BEEN REPORTED ON INTERNET. *JS
Common questions
How serious is the engine problem on the 2005 ford E-150?
It's a documented issue but not catastrophic. 5 complaints have been filed. Repairs average $3,100 and most owners catch it before it causes a breakdown.
At what mileage does the engine typically fail?
Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.
What does it cost to fix?
Independent shops typically charge around $3,100 for engine repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to engine?
No active recalls currently cover engine issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.