FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY, 2004-2010 E SERIES, 2003-2005 EXCURSION.
full bulletin at NHTSA ↗2007 Ford E-150 engine problems
moderate 4 complaints filed with NHTSA · avg repair $3,100 · see engine across all vehicles →
Complaints
4
Recalls
0
Avg fix
$3,100
When does it fail?
Of the 4 engine complaints filed for the 2007 Ford E-150, here's the actual mileage breakdown — failures cluster heaviest at 25,000-50,000 mi.
0-25k
25-50k
50-75k
75-100k
100-125k
125-150k
150k+
Each bar shows the share of total complaints filed at that mileage range. Peak failure window highlighted. Some owners report problems earlier; some make it well past 150,000 miles symptom-free. Maintenance habits and driving conditions shift the curve as much as mileage alone.
What stands out
No new NHTSA engine complaint has been filed on this vehicle in over 9 years — the issue may be aging out of the active population.
Is there a fix? Manufacturer service bulletins
The manufacturer has issued service bulletins covering engine on this vehicle — documented repair instructions, service campaigns, or warranty extensions sent to dealers. A TSB isn't a recall (it's not a free safety remedy), but it's the manufacturer acknowledging the issue and how to fix it.
FORD: IF THERE IS AN INTERMITTENT LACK OF POWER, SURGE, OR HESITATION WHILE DRIVING THE BRAKES WILL OVERRIDE ACCELERATION.
full bulletin at NHTSA ↗FORD: THERE ARE DRIVEABILITY CONCERNS SUCH AS HESITATION, LOW IDLE, OR LOSS OF POWER. 2007-2008 E150/250.
full bulletin at NHTSA ↗LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION.
full bulletin at NHTSA ↗Source: NHTSA manufacturer communications. Bring the bulletin number to your dealer or shop.
What owners are reporting 4 most recent
While in motion traveling down highway I heard a bang and the engine began to knock and a sound of air was coming from engine and lost horse-power. I found the spark plug blew out of the #3 cylinder. I had to repair, and now the plug has dropped down, may have to spend up to $3,000 to repair/replace aluminum heads.
Tl* the contact owns a 2007 Ford e-150. While the vehicle was parked, the contact noticed fluid leaking underneath the vehicle. An independent mechanic stated that fluid was leaking from the radiator. The vehicle was repaired and the manufacturer was not notified. The failure mileage was 49,000. Updated 9/4/14*cn
Van had trouble starting so took it to dealer, thinking it might be plug/injector-related. Shop contact indicated leak in fuel rail, dumping gas onto engine potentially resulting something that could ignite and explode. The 2007 series 150/250/350 with the large 5.4 (?)l v-8 already has a recall for this exact issue. Thought it would be wise to point out same problem with my with the 4.6l v-8.…
Spark plugs are breaking during replacement. Bad spark plug design, spark plugs cause running issues, if they break- and fall into the cylinder- then it becomes an even more expensive repair. A definite flaw on Ford's part. *tr
Had engine trouble with your 2007 Ford E-150?
File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.
Common questions
How serious is the engine problem on the 2007 Ford E-150?
It's a documented issue but not catastrophic. 4 complaints have been filed. Repairs average $3,100 and most owners catch it before it causes a breakdown.
At what mileage does the engine typically fail?
Based on the 4 complaints filed, engine issues most often appear around 102,950 miles. Some report problems earlier; some make it well past 150,000 with no symptoms. Maintenance habits matter — vehicles that received timely fluid services and were not regularly overworked tend to last longer.
What does it cost to fix?
Independent shops typically charge around $3,100 for engine repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to engine?
No active recalls currently cover engine issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.
Related
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Verify the raw federal record at
nhtsa.gov/vehicle/2007/Ford/E-150.
Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are
independent-shop national averages and may differ in your area. Some links on this page are affiliate links.