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ProblemsByVin Index / 2005-FORD-F-550 / COMPLAINTS
Full complaint record · NHTSA

2005 Ford F-550 owner complaints

32 complaints filed with NHTSA on this vehicle . Showing the 300 most recent — grouped by category for scanning.

fuel system 12 complaints shown

17 total in this category · moderate · avg repair $1,200 · see fuel system cluster analysis →
12/07/2010 123,981 mi ODI #10369458.0

Tl* the contact owns a 2005 Ford f550. The contact stated that while driving approximately 70 MPH, the engine stalled without warning. The failure would occur on an intermittent basis. The vehicle was towed to the dealer who informed the contact that she would need to replace the fuel injector control module and regulator. The fuel injector control module and regulator were repaired. The failure recurred intermittently following repairs. The failure mileage was approximately 123,981.

12/06/2007 30,000 mi ODI #10211059.0

My Ford f550 truck is being repaired for a delaminating fuel tank. Ford is trying to say it is from using biofuel,I never used anything but straight diesel. The tank is plastic lined and is coming apart badly and clogging injectors causing the entire fuel system and engine to fail. The dealer said he has seen this before and it is becoming a recurring problem. The truck has 41,777 miles on it. The year is a 2005, it was in for an extreme loss of power while still under warranty,the dealer miss diagnosed the problem, changed the fuel filter and the truck has been running erratic ever since. They said they could not find any problem. Now I am paying to have a new tank installed same as the old one, and the problem is only going to happen again and may even lead to an accident or a blown moto

11/27/2010 113,245 mi ODI #10367977.0

I own a Ford f 550 sd 2005, this truck has had fuel system problem off and on since I purchased three years ago. But this past week it started missing and stopping on me in traffic, I took it to the Ford dealer and I'm told that the fuel tank lining is coming off and damaged the fuel pump, filters and injectors, repair to cost $5,000. Also that this is due to the epa's low sulfur requirement on diesel fuels. This may be true but Ford know of this way prior to the start date of this new fuel and still is using defective parts that they will not cover under warranty or a recall today.... This parts failure include 2 fuel tanks, fuel pump, fuel filters,and injectors all damaged due to a poor tank lining or coating. *tr

11/15/2011 55,050 mi ODI #10435649.0

Truck stalled I check it fuel pump had stop working took to dealer, next time the ficm went bad I replaced it drove good for 1500 or so miles then problems again Ford said fuel tank rusting causing ficm to go bad and clog injectors Ford fixed I asked about use of coolent they could not find any problem but I have to add one galion every week and truck is starting to smoke! *tr

09/26/2008 43,878 mi ODI #10243558.0

Truck will have a sudden loss of power when driving on the highway and finally stalls out. It puts the driver and the occupants in a dangerous situation. We do manage to get the truck into the shoulder and attempt to start the truck up. After 10 minutes the truck will start up and drive ok. The truck will continue to do this intermittently putting the occupants at risk. The fuel filter is replaced but continuation of the same problem. The fuel pump is next to be replaced, then the lifter pump with still no results. They finally check the fuel tank and find rust and some sort of brown slime in the tank and replace the tank along with a new fuel filter which solved the problem. *tr

09/23/2009 74,000 mi ODI #10284995.0

Tl* the contact owns a 2005 Ford f550 sd. The contact stated because the lining in the fuel tank has become lamented, it clogs the fuel filter. As a consequence fuel not only leaks, but the engine intermittently stalls. He contacted the dealer, and was advised by a technician that he would have to pay $900.00 to replace the fuel tank. No repairs were made. The failure and current mileages were 74,000.

07/29/2008 27,500 mi ODI #10236333.0

My Ford f-550 fuel tank is peeling off and clogging up the engine. Causing it to stop dead in the middle of driving. Ford will not fix this under warranty work. My truck only has 27,500 miles on it. *tr

07/28/2010 90,000 mi ODI #10345894.0

Tl* the contact owns a 2005 Ford f-550. The contact stated while driving at 65 MPH, the vehicle began to independently decrease in speed. The contact attempted to accelerate but the vehicle would not respond. The contact then switched to the rear fuel tank yet the failure persisted. He attempted to switch back to the front fuel tank however the vehicle stalled. The contact continued to switch from the rear to the front fuel tank and each time he would switch to the front fuel tank, the vehicle would stall. The contact stated he attempted to change the fuel filter however it was severely clogged with what appeared to be paint. The vehicle was taken to the dealer where the fuel tank, four fuel injectors and the fuel lines that were connected to the engine back to the tank. The dealer advised

06/24/2009 30,000 mi ODI #10274801.0

2005 f-550 having fuel tank liner failure problems. *tr

06/18/2009 50,000 mi ODI #10274255.0

2005 Ford f-550 fuel tank liner failures. Tank liner coming apart causing the fuel tank needing to be relined, and replacing the fuel pump and fuel filter. *tr

06/17/2009 23,510 mi ODI #10274121.0

We own a 2005 Ford f-550 diesel truck. We are having problems with the fuel tank delaminating and causing the fuel flow to stop to the engine. This is a common problem on alot of Ford diesel trucks, Ford does not want to take responsibility for the tank delamination, causing the truck to stop running. We are having to pay for the repair, even though the truck is still under warranty. They say that we are running bio-diesel through the truck and this is what is causing the liner separation. *tr

06/06/2009 39,100 mi ODI #10272988.0

1. The truck was losing power and could barley make it up any hill. 2. The fuel tank is delaminating, aluminum flakes are clogging the filters and injectors. 3. Injectors were replaced along with the fuel filters. *tr

engine 4 complaints shown

6 total in this category · moderate · avg repair $3,100 · see engine cluster analysis →
10/23/2008 11,000 mi ODI #10246571.0

Engine and engine cooling:engine:diesel my Ford f550 heavy duty truck equipped with diesel engine, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall. I hear I'm not the only I know for a fact the Ford has had many problem's with their engine's if possible I would like to return it for a refund. *tr

09/10/2013 30,000 mi ODI #10542942.0

Tl* the contact owns a 2005 Ford f-550. The contact stated that while driving 55 MPH, the vehicle misfired, hesitated, and stalled with the illumination of the maintenance light. The failure recurred over the course of 7 years. The vehicle was towed to the dealer for diagnosis on several occasions where it was stated that the injectors, oil pump, intake gasket, crank shift, and engine needed to be replaced. The vehicle was repaired but the problem persisted. The manufacturer was notified. The approximate failure mileage was 30,000.

06/07/2010 50,000 mi ODI #10335108.0

The contact owns a 2005 Ford f-550. She stated that on june 1, 2010, while driving 20 MPH, the engine overheated and contact had to stop the vehicle and replaced the coolant fluids. The dealer and manufacturer was contacted and advised that they were not able to repair the failure because it was no longer under warranty. The failure and current mileage were 50,000..mr

05/20/2013 53,000 mi ODI #10512883.0

Tl* the contact owns a 2005 Ford f550 sd. The contact stated that the vehicle stalled without warning. The vehicle was not taken to the dealer nor was the vehicle repaired. The manufacturer was notified. The approximate failure mileage was 53,000. *tr

other 2 complaints shown

11/02/2013 140,000 mi ODI #10550628.0

I was driving my truck and it started to lose power like it was running out of fuel. Then all of a sudden the truck just shut off. I couldn't get the truck to restart at all. The truck was towed to a garage. When I looked in to the fuel tank I found the inside of it was peeling apart. I checked the filter and they both were clogged with the lining of the fuel tank. *tr

05/29/2013 40,000 mi ODI #10514054.0

Tl* the contact owns a 2005 Ford f-550 sd. The contact stated that while driving 50 MPH, the vehicle stalled without warning. The vehicle was taken to the dealer, who stated that the failure was caused by a clogged fuel filter. The fuel tank coating peeled off and obstructed the fuel filter. The vehicle was repaired by replacing the fuel tank and the fuel filter. The failure was reported to the manufacturer. The VIN was not available. The failure and current mileage was 40,000.

wheels 1 complaint shown

12/21/2006 ODI #10176738.0

We are getting reports that Ford f550 trucks are losing their dual tires because of broken lug bolts on the rear duals. These are apparently happening on older models that have had eight bolt patterns. I am forwarding this information on behalf of several electric utilities across the country who have brought this information to my attention. *nm

cruise control 1 complaint shown

07/23/2012 115,000 mi ODI #10467066.0

Tl* the contact owns a 2005 Ford f-550. The contact stated that while parking, the vehicle accelerated on its own. The contact had to apply the brakes to stop the vehicle. The vehicle was not taken to the dealer. The manufacturer was contacted and stated that they were going to look into the failure. The failure mileage was 115.000 and the current mileage was 120,000.

Showing 300 of 32 total complaints. The full federal record is available at nhtsa.gov/vehicle/2005/Ford/F-550#complaints.
Source: National Highway Traffic Safety Administration (NHTSA) owner complaint database. Last synced 2026-06-28. Complaints are owner-submitted and unverified — the existence of a complaint is not proof of a defect, but a pattern of complaints around the same component is a signal worth weighing. Verify any specific filing at nhtsa.gov.
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