ECM SOFTWARE MAY INCORRECTLY SET DTC P0441 (EVAPORATIVE EMISSIONS SYSTEM INCORRECT PURGE FLOW) ON VEHICLES WITHIN THE AFFECTED VINS. SUZUKI AERIO.
full bulletin at NHTSA ↗2006 Suzuki Aerio engine problems
moderate Owners of the 2006 Suzuki Aerio have filed 4 NHTSA complaints about the engine at roughly $3,100 to repair (U.S. federal records, as of July 2026). Source: NHTSA Office of Defects Investigation. See engine across all vehicles →
Complaints
4
Recalls
0
Avg fix
$3,100
When does it fail?
Of the 4 engine complaints filed for the 2006 Suzuki Aerio, here's the actual mileage breakdown — failures cluster heaviest at 0-25,000 mi.
0-25k
25-50k
50-75k
75-100k
100-125k
125-150k
150k+
Each bar shows the share of total complaints filed at that mileage range. Peak failure window highlighted. Some owners report problems earlier; some make it well past 150,000 miles symptom-free. Maintenance habits and driving conditions shift the curve as much as mileage alone.
What stands out
No new NHTSA engine complaint has been filed on this vehicle in over 15 years — the issue may be aging out of the active population.
Is there a fix? Manufacturer service bulletins
The manufacturer has issued service bulletins covering engine on this vehicle — documented repair instructions, service campaigns, or warranty extensions sent to dealers. A TSB isn't a recall (it's not a free safety remedy), but it's the manufacturer acknowledging the issue and how to fix it.
MALFUNCTION INDICATOR LAMP ON; DIAGNOSTIC TROUBLE CODE P0456 (EVAPORATIVE EMISSION SYSTEM LEAK DETECTED).
full bulletin at NHTSA ↗Source: NHTSA manufacturer communications. Bring the bulletin number to your dealer or shop.
What owners are reporting 3 most recent
Tl*the contact owns a 2006 Suzuki aerio. The contact took the vehicle in for an oil change; after the check engine light illuminated which the contact noticed while driving 50 MPH. He took the vehicle to a mechanic who recommended that the engine area be cleaned. The vehicle was not repaired. The failure and current mileages were approximately 30,000.
Air intake and computer chips placed very low within 12" from the ground. The streets were flooded. The intake sucked water up into my engine and caused my car to instantly stall. If anyone had been behind me, I could have been hit. I didn't even have time to put my brakes on. *tr
Tl*the contact owns a 2006 Suzuki aerio. While driving 25 MPH on a rainy day, the vehicle shut off when it drove over a puddle. The vehicle was towed to the dealer and they stated that the failure was caused by water intrusion. They further stated that the rod failed and went through the aluminum motor. Both times the rod went through the motor, the water intrusion was caused by the air…
Had engine trouble with your 2006 Suzuki Aerio?
File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.
Common questions
How serious is the engine problem on the 2006 Suzuki Aerio?
It's a documented issue but not catastrophic. 4 complaints have been filed. Repairs average $3,100 and most owners catch it before it causes a breakdown.
At what mileage does the engine typically fail?
Based on the 4 complaints filed, engine issues most often appear around 22,333 miles. Some report problems earlier; some make it well past 150,000 with no symptoms. Maintenance habits matter — vehicles that received timely fluid services and were not regularly overworked tend to last longer.
What does it cost to fix?
Independent shops typically charge around $3,100 for engine repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to engine?
No active recalls currently cover engine issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.
Related
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Verify the raw federal record at
nhtsa.gov/vehicle/2006/Suzuki/Aerio.
Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are
independent-shop national averages and may differ in your area. Some links on this page are affiliate links.