On certain cab/chassis pickup trucks equipped with an optional 23 gallon fuel tank, the fuel tank straps were improperly manufactured and could separate
Fuel leakage in the presence of an ignition source can result in an underbody fire.
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moderate 3 complaints filed with NHTSA · avg repair $1,200 · see fuel system across all vehicles →
Of the 3 fuel system complaints filed for the 2007 Dodge Ram 3500, here's the actual mileage breakdown — failures cluster heaviest at 25,000-50,000 mi.
Each bar shows the share of total complaints filed at that mileage range. Peak failure window highlighted. Some owners report problems earlier; some make it well past 150,000 miles symptom-free. Maintenance habits and driving conditions shift the curve as much as mileage alone.
Of the 4 model years of Dodge Ram 3500 we track for fuel system problems, this one has the fewest owner complaints on file (3).
No new NHTSA fuel system complaint has been filed on this vehicle in over 16 years — the issue may be aging out of the active population.
Fuel leakage in the presence of an ignition source can result in an underbody fire.
The manufacturer has issued service bulletins covering fuel system on this vehicle — documented repair instructions, service campaigns, or warranty extensions sent to dealers. A TSB isn't a recall (it's not a free safety remedy), but it's the manufacturer acknowledging the issue and how to fix it.
CHRYSLER GROUP: THERE ARE DIAGNOSTIC ENHANCEMENTS FOR THE FUEL SYSTEM.
full bulletin at NHTSA ↗DODGE: IMPROVED FUEL TANK VENTING. VEHICLES WERE SHIPPED WITH A FUEL TANK VENT THAT UNDER SEVERE CONDITIONS, MAY ALLOW MOISTURE AND DEBRIS TO ENTER THE FUEL TANK THROUGH THE VENT. DEALERS ARE REQUESTED TO REPLACE THE FUEL TANK VENT WITH A REVISED PART.
full bulletin at NHTSA ↗5.9L DTC P0191 - FUEL PRESSURE SENSOR RATIONALITY. ERASE AND REPROGRAM THE POWERTRAIN CONTROL MODULE (PCM) WITH NEW SOFTWARE.
full bulletin at NHTSA ↗CUMMINS DIESEL DIAGNOSTICS. APPLIES TO VEHICLES EQUIPPED WITH A 5.9L CUMMINS 24-VALVE DIESEL ENGINE.
full bulletin at NHTSA ↗DIAGNOSTIC TROUBLE CODE (DTC) P0191, FUEL PRESSURE SENSOR RATIONALITY.
full bulletin at NHTSA ↗Source: NHTSA manufacturer communications. Bring the bulletin number to your dealer or shop.
2007 Dodge diesel 3500 truck fuel filter system doesn't work will not stop any thing and kills injectors. *tr
It's a documented issue but not catastrophic. 3 complaints have been filed. Repairs average $1,200 and most owners catch it before it causes a breakdown.
Based on the 3 complaints filed, fuel system issues most often appear around 33,208 miles. Some report problems earlier; some make it well past 150,000 with no symptoms. Maintenance habits matter — vehicles that received timely fluid services and were not regularly overworked tend to last longer.
Independent shops typically charge around $1,200 for fuel system repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Yes — 1 active recall(s) cover fuel system issues on this vehicle. Recall fixes are always free regardless of mileage or warranty status. Use the VIN decoder at the top of the page to check if your specific vehicle is affected.