TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information relating to some Kia models that may exhibit fogging, condensation, and/or moisture inside a headlamp assembly. Generally, a fogging condition is considered normal and can be eliminated by turning on the headlamps with the engine running for up to 30 minutes or during normal driving conditions. Headlamp assembly replacement WILL NOT be necessary in most cases.
full bulletin at NHTSA ↗2007 Kia Rondo body problems
severe 4 complaints filed with NHTSA · avg repair $1,500 · see body across all vehicles →
When does it fail?
Of the 4 body complaints filed for the 2007 Kia Rondo, here's the actual mileage breakdown — failures cluster heaviest at 50,000-75,000 mi.
Each bar shows the share of total complaints filed at that mileage range. Peak failure window highlighted. Some owners report problems earlier; some make it well past 150,000 miles symptom-free. Maintenance habits and driving conditions shift the curve as much as mileage alone.
No new NHTSA body complaint has been filed on this vehicle in over 12 years — the issue may be aging out of the active population.
Is there a fix? Manufacturer service bulletins
The manufacturer has issued service bulletins covering body on this vehicle — documented repair instructions, service campaigns, or warranty extensions sent to dealers. A TSB isn't a recall (it's not a free safety remedy), but it's the manufacturer acknowledging the issue and how to fix it.
KIA: AN ADDITIONAL APPLICATION OF ANTI-CORROSION PROTECTION WILL BE APPLIED ON SOME VEHICLES UNDERBODY COMPONENTS TO HELP PREVENT CORROSION. MODEL 2004-09 SPECTRA, 2006-10 OPTIMA, 2006-11 RIO 2007-10 RONDO AND 2010-13 SOUL.
full bulletin at NHTSA ↗KIA: INFORMATION REGARDING A PROCEDURE FOR ADDITIONAL PROTECTION AGAINST ANTICORROSION TO THE REAR CROSS MEMBER FOR SOME VEHICLES.
full bulletin at NHTSA ↗Source: NHTSA manufacturer communications. Bring the bulletin number to your dealer or shop.
What owners are reporting 2 most recent
Tl-the contact owns a 2007 Kia rondo. The contact stated a front sub frame exhibited a crack. The vehicle was taken to an authorized dealer for inspection. The vehicle had not been repaired. The manufacturer was notified and they informed that there was not a recall related to the defect. The approximate failure mileage was 55,400. Js
Tl* the contact owns a 2007 Kia rondo. The contact stated that the vehicle was slanted to the left when steering the vehicle. The vehicle was taken to an independent mechanic for an alignment and it was discovered that the entire subframe was rusted. The contact was advised not to drive the vehicle for safety reasons. The contact sent a picture of the damage to the manufacturer who advised her to…
Common questions
How serious is the body problem on the 2007 Kia Rondo?
It's a meaningful issue. 4 complaints have been filed and the failure mode causes operational problems for owners. Repairs average $1,500.
At what mileage does the body typically fail?
Based on the 4 complaints filed, body issues most often appear around 76,598 miles. Some report problems earlier; some make it well past 150,000 with no symptoms. Maintenance habits matter — vehicles that received timely fluid services and were not regularly overworked tend to last longer.
What does it cost to fix?
Independent shops typically charge around $1,500 for body repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to body?
No active recalls currently cover body issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.