VOLVO CARS SERVICE AND PARTS BUSINESS Technical Journal TITLE : Vehicle type and platform identification REF NO : ISSUING DEPARTMENT : CAR MARKET : United States and Canada TJ 19245 Technical Service PARTNER : ISSUE DATE : 3 US 7510 Volvo Cars North America YEAR MONTH DAY 2014 02 06 FUNC GROUP : FUNC DESC : 0 Publications Page 1 of 3 Attachment Vehicle Type Eng Struc Week Type Eng Sales Body Gear Steer Model Year Plant Chassis range Desc Range XXX 1927 - 9999 0000001 - 0999999 0 - 0 CSC Customer Symptom Codes Code Description 1C Administrative and Factory scheduled maintenance / Administrative and Factory scheduled maintenance DTC Diagnostic Trouble Codes Rows beginning with * are modified N
full bulletin at NHTSA ↗2009 Volvo S80 body problems
moderate 4 complaints filed with NHTSA · avg repair $1,500 · see body across all vehicles →
Complaints
4
Recalls
0
Avg fix
$1,500
When does it fail?
Of the 4 body complaints filed for the 2009 Volvo S80, here's the actual mileage breakdown — failures cluster heaviest at 100,000-125,000 mi.
0-25k
25-50k
50-75k
75-100k
100-125k
125-150k
150k+
Each bar shows the share of total complaints filed at that mileage range. Peak failure window highlighted. Some owners report problems earlier; some make it well past 150,000 miles symptom-free. Maintenance habits and driving conditions shift the curve as much as mileage alone.
What stands out
No new NHTSA body complaint has been filed on this vehicle in over 5 years — the issue may be aging out of the active population.
Is there a fix? Manufacturer service bulletins
The manufacturer has issued service bulletins covering body on this vehicle — documented repair instructions, service campaigns, or warranty extensions sent to dealers. A TSB isn't a recall (it's not a free safety remedy), but it's the manufacturer acknowledging the issue and how to fix it.
Technical Journal TITLE : Keyless Drive receiver issues ( short remote control range , key messages ) REF NO : ISSUING DEPARTMENT : CAR MARKET : United States and Canada TJ 27316 - PARTNER : ISSUE DATE : 3 US 7510 Volvo Cars North America YEAR MONTH DAY 2013 03 13 FUNC GROUP : FUNC DESC : 3669 Miscellaneous Page 1 of 6 Attachment File Name File Size External_Antennas.jpg 0.0554 MB Keyless_Remote_Receiver.jpg 0.0316 MB Keyless_Remote_Receiver_2 . jpg 0.0269 MB Vehicle Type Eng Struc Week Type Eng Sales Body Gear Steer Model Year Plant Chassis range Desc Range 124 0 - 0 - 0 - 0 134 0 - 0 - 0 - 0 135 0 - 0 - 0 - 0 136 0 - 0 - 0 - 0 156 0 - 0 - 0 - 0 CSC Customer Symptom Codes Code Description X
full bulletin at NHTSA ↗This is a Technical Journal: This TJ is to inform the market in cases where a fuel pump unit in the fuel tank needs to be replaced. Additional parts needs to be ordered due to an updated method. If a replacement of the fuel pump unit in the fuel tank is performed, an updated method in VIDA is released. Additional parts (1 clip part number: 31478993 and 1 part number 999574 cable tie) needs to be ordered to be able to perform the method as stated above. This is to ensure that the harness is positioned correctly towards vehicle body to prevent chafing of harness.
full bulletin at NHTSA ↗Title BLIS fault tracing . Status Released Status 2012 - Ref No US25788.1.1 en - US Date 04 - 16 Issue 2012 - Issuer - Date 01 - 19 Vida Partner 3 US 7510 Volvo Cars North America Reference Func Group 8462 Func Desc electrical outside mirrors , compl Attachment File Name File Size 156 water egress.pdf 0.1225 MB 134 - 135 - 136 - 124 . pdf 0.2876 MB 542 . pdf 0.2610 MB 544 - 545 . pdf 0.2104 MB TJ 24108 . pdf 0.1225 MB 533 - 156 - 275 . pdf 0.2665 MB TJ 21232 BLIS Functionality and Diagnostic Guide.pdf 0.1098 MB Vehicle Type Eng Struc Week Type Eng Sales Body Gear Steer Model Year Plant Chassis range Desc Range 0000150 - 124 2007 - 2012 0 - 0 0999999 0000150 - 134 2011 - 2012 0 - 0 9999999 00
full bulletin at NHTSA ↗VOLVO CARS SERVICE AND PARTS BUSINESS Technical Journal TITLE : Front brake caliper - Noise REF NO : ISSUING DEPARTMENT : CAR MARKET : United States and Canada TJ 30393 Technical Service PARTNER : ISSUE DATE : STATUS DATE : 3 US 7510 Volvo Cars North America 2015 - 07 - 08 2015 - 10 - 14 FUNC GROUP : FUNC DESC : 5100 Wheel brake Page 1 of 6 Attachment File Name File Size Attachment TJ 30393 . pdf 1.1506 MB Vehicle Type Eng Struc Week Type Eng Sales Body Gear Steer Model Year Plant Chassis range Desc Range 124 2007 - 2016 0000001 - 9999999 0 - 0 134 2011 - 2016 0000001 - 9999999 0 - 0 135 2008 - 2010 0000001 - 9999999 0 - 0 136 2008 - 2016 0000001 - 9999999 0 - 0 155 2015 - 2016 0000001 - 999
full bulletin at NHTSA ↗Source: NHTSA manufacturer communications. Bring the bulletin number to your dealer or shop.
What owners are reporting 4 most recent
My car is extremely clean and well taken care of. But just like every single Volvo s80, specifically the v8 model there is a rust hole in the subframe. This is because Volvo put the exhaust too close to the subframe and the heat from the v8 eats away the paint and causes it to rust.
Engine subframe crossbar is rusting out and needs to be replaced. The vehicle was in for a tire rotation and alignment and this was found.
Severe subframe rust due to the exhaust on Volvo s80 v8 being too close and melting the paint off. Car is very clean and we'll taken care of. Appears to be a very common problem on the v8 s80s.
The subframe/engine cradle has a large rot hole which is increasing in size at a high rate. The car is only a 2009 with less than 100k miles on it (and was maintained very well its whole life) but this still occurred. I've met a lot of people with s80 v8s who have this same issue. It seems that the design on the car is flawed where the exhaust is too close to the subframe, so the heat eventually…
Had body trouble with your 2009 Volvo S80?
File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.
Common questions
How serious is the body problem on the 2009 Volvo S80?
It's a documented issue but not catastrophic. 4 complaints have been filed. Repairs average $1,500 and most owners catch it before it causes a breakdown.
At what mileage does the body typically fail?
Based on the 4 complaints filed, body issues most often appear around 116,900 miles. Some report problems earlier; some make it well past 150,000 with no symptoms. Maintenance habits matter — vehicles that received timely fluid services and were not regularly overworked tend to last longer.
What does it cost to fix?
Independent shops typically charge around $1,500 for body repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to body?
No active recalls currently cover body issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.
Related
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Verify the raw federal record at
nhtsa.gov/vehicle/2009/Volvo/S80.
Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are
independent-shop national averages and may differ in your area. Some links on this page are affiliate links.