SEVERE SUBFRAME RUST DUE TO EXCESSIVE HEAT FROM THE EXHAUST ON THE V8 MODELS OF THE VOLVO S80S ONLY. DEALER SAID THE EXCESSIVE HEAT WILL MELT THE PAINT OFF, CAUSING RUST TO ATTRACT TO THE SUBFRAME. THE SUBFRAME IS A CRITICAL COMPONENT TO THE CAR, UNFORTUNATELY ALTHOUGH VOLVO HAS SAID THIS IS A COMMON PROBLEM ON THE V8 MODELS, THEY WILL NOT DO ANYTHING TO FIX THE PROBLEM. THIS IS THE ONLY PLACE MY …
2007 Volvo S80 body problems
moderate 5 complaints filed with NHTSA · avg repair $1,500
Complaints
5
Recalls
0
Crashes
0
Avg fix
$1,500
What owners are reporting 5 most recent
THIS CAR DON'T HAVE ANY GAUGES ONLY THE GAS NO ENGINE TEMPERATURE OR LIGHT IF I'M IN TRAFFIC THE CAR STOP BECAUSE IS GOT NO GAUGE I DON'T KNOW THE TEMPERATURE ALSO NO SPARE TIRE ONLY CAME WITH A PUMP BUT. THAT ONLY WORK WITH SMALL HOLE NOW THE ENGINE TEMPERATURE IS A BIG ISSUE BECAUSE THE ENGINE IS SO BIG OVERHEAT AND THE CAR SHUT DOWN NOW I M IN THE MIDDLE OF THE FREEWAY I TA…
EXCESSIVE RUST IS FORMING ON MY FRONT SUBFRAME AND IN SOME PLACES HAS RUSTED COMPLETELY THROUGH. SMALL PERFERATIONS WERE NOTICED AT REPAIR FACILITY AND I WAS TOLD THAT IT WILL NEED TO BE REPLACED. IT CANNOT BE WELDED/REPAIRED. THIS IS A KNOWN PROBLEM WITH THE 2007-2010 VOLVO S80 V8 WHICH VOLVO REFUSES TO RECALL AND WILL BE AN EXTREMELY COSTLY REPAIR. IT ALSO MAKES THE CAR UNSAFE TO DRIVE SHOULD …
THE FRONT SUBFRAME OF MY VEHICLE WAS FOUND TO BE UNSAFE BY THE VOLVO DEALER IN MY AREA. CORROSION HAD GREATLY DETERIORATED PARTS OF THE FRAME WHICH SUPPORTS THE FRONT SUSPENSION, STEERING AND ENGINE. I WAS TOLD THAT REPLACEMENT WAS THE ONLY OPTION TO AVOID A POTENTIALLY CATASTROPHIC FAILURE WHILE DRIVING. CLOSE EXAMINATION REVEALED SIGNIFICANT LOSS OF STRUCTURAL INTEGRITY OF THE SUBFRAME. VOLVO…
EXCESSIVE RUST IS FORMING ON MY FRONT SUBFRAME AND IN SOME PLACES HAS RUSTED COMPLETELY THROUGH. I HAVE A SILVER DOLLAR SIZED HOLE THROUGH IT AND IT WILL NEED TO BE REPLACED. THIS IS A KNOWN PROBLEM WITH THE 2007-2010 VOLVO S80 V8 WHICH VOLVO REFUSES TO RECALL AND WILL BE AN EXTREMELY COSTLY REPAIR. IT ALSO MAKES THE CAR UNSAFE TO DRIVE AND I COULD ALSO NOT PASS INSPECTION IN PA FOR THIS KIND OF D…
Common questions
How serious is the body problem on the 2007 Volvo S80?
It's a documented issue but not catastrophic. 5 complaints have been filed. Repairs average $1,500 and most owners catch it before it causes a breakdown.
At what mileage does the body typically fail?
Mileage data is limited for this issue. Owners report failures across a wide range, suggesting cause is more about driving conditions and maintenance than mileage alone.
What does it cost to fix?
Independent shops typically charge around $1,500 for body repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to body?
No active recalls currently cover body issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.
Other problem areas on this vehicle
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Severity ratings are derived from reported crashes, fires, injuries, and fatalities.
Repair cost estimates are independent-shop national averages and may differ in your area.
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