Volvo is recalling certain model year 2012 s60 and xc60 passenger vehicles
If this condition exists, the underbody coating may penetrate the fuels lines and cause fuel leakage, increasing the risk of a fire.
Fix: Dealers will inspect the vehicle undercarriage, and if excessive underbody coating is found in the fuel line area, it will be removed. If the inspection reveals that the fuel lines are damaged, they will be replaced. The safety recall began on april 25, 2012. Owners may contact Volvo customer care center at 1-800-458-1552.
Is there a fix? Manufacturer service bulletins
The manufacturer has issued service bulletins covering body on this vehicle — documented
repair instructions, service campaigns, or warranty extensions sent to dealers. A TSB isn't a recall
(it's not a free safety remedy), but it's the manufacturer acknowledging the issue and how to fix it.
Service BulletinTJ25129.3.0-2019Dec 2019
Technical Journal TITLE : Adjustment to door handles REF NO : ISSUING DEPARTMENT : CAR MARKET : United States and Canada TJ 25129 Technical Service PARTNER : ISSUE DATE : 3 US 7510 Volvo Cars North America YEAR MONTH DAY 2013 01 18 FUNC GROUP : FUNC DESC : 8340 Lock , handle Page 1 of 4 Attachment File Name File Size TJ 25129 . pdf 0.0784 MB Vehicle Type Eng Struc Week Type Eng Sales Body Gear Steer Model Year Plant Chassis range Desc Range 134 2011 - 9999 22 0000194 - 9999999 201020 - 999999 CSC Customer Symptom Codes Code Description VK Doors / Exterior door handle problems VY Doors / Manual locking / unlocking does not work DTC Diagnostic Trouble Codes Text CSC = Customer Symptom Code DTC
This is a Technical Journal: Washing and cleaning products with a pH value below pH 3.5 and/or above pH 11.5 is not recommended as it can permanently discolour the side door, quarter glass trim moulding and roof rails, see attached pictures. Using chrome or metal polish on anodized aluminium parts, such as side door, quarter glass trim moulding and roof rails, is not recommended as it can discolour the part and destroy protective layers. Service:Polishing with non-abrasive wax is allowed if pH value is within pH 3.5 and pH 11.5.
This is a Technical Journal: Washing and cleaning products with a pH value below pH 3.5 and/or above pH 11.5 is not recommended as it can permanently discolour the side door, quarter glass trim moulding and roof rails, see attached pictures. Using chrome or metal polish on anodized aluminium parts, such as side door, quarter glass trim moulding and roof rails, is not recommended as it can discolour the part and destroy protective layers. Service:Polishing with non-abrasive wax is allowed if pH value is within pH 3.5 and pH 11.5.
VOLVO CARS SERVICE AND PARTS BUSINESS Technical Journal TITLE : Vehicle type and platform identification REF NO : ISSUING DEPARTMENT : CAR MARKET : United States and Canada TJ 19245 Technical Service PARTNER : ISSUE DATE : 3 US 7510 Volvo Cars North America YEAR MONTH DAY 2014 02 06 FUNC GROUP : FUNC DESC : 0 Publications Page 1 of 3 Attachment Vehicle Type Eng Struc Week Type Eng Sales Body Gear Steer Model Year Plant Chassis range Desc Range XXX 1927 - 9999 0000001 - 0999999 0 - 0 CSC Customer Symptom Codes Code Description 1C Administrative and Factory scheduled maintenance / Administrative and Factory scheduled maintenance DTC Diagnostic Trouble Codes Rows beginning with * are modified N
VOLVO CARS SERVICE AND PARTS BUSINESS Technical Journal TITLE : No or intermittent unlocking function from door handles ( S60 w / Keyless drive ) REF NO : ISSUING DEPARTMENT : CAR MARKET : United States and Canada TJ 26520 Technical Service PARTNER : ISSUE DATE : 3 US 7510 Volvo Cars North America YEAR MONTH DAY 2014 03 04 FUNC GROUP : FUNC DESC : 8340 Lock , handle Page 1 of 5 Attachment File Name File Size Corrosion.JPG 0.0776 MB Extension_Cable.JPG 0.0462 MB Harness_Routing.JPG 0.0765 MB Vehicle Type Eng Struc Week Type Eng Sales Body Gear Steer Model Year Plant Chassis range Desc Range 134 2011 - 9999 - 0 - 0 CSC Customer Symptom Codes Code Description VK Doors / Exterior door handle pro
Source: NHTSA manufacturer communications. Bring the bulletin number to your dealer or shop.
What owners are reporting
0 most recent
Had body trouble with your 2012 Volvo S60?
File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.
Common questions
How serious is the body problem on the 2012 Volvo S60?
It's a meaningful issue. 4 complaints have been filed and the failure mode causes operational problems for owners. Repairs average $1,500.
At what mileage does the body typically fail?
Based on the 4 complaints filed, body issues most often appear around 78,025 miles. Some report problems earlier; some make it well past 150,000 with no symptoms. Maintenance habits matter — vehicles that received timely fluid services and were not regularly overworked tend to last longer.
What does it cost to fix?
Independent shops typically charge around $1,500 for body repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to body?
Yes — 1 active recall(s) cover body issues on this vehicle. Recall fixes are always free regardless of mileage or warranty status. Use the VIN decoder at the top of the page to check if your specific vehicle is affected.
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Verify the raw federal record at
nhtsa.gov/vehicle/2012/Volvo/S60.
Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are
independent-shop national averages and may differ in your area. Some links on this page are affiliate links.