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2015 Ford Taurus fuel system problems

moderate 19 complaints filed with NHTSA · avg repair $1,200 · see fuel system across all vehicles →

Failure mileage
Complaints
19
Recalls
1
Avg fix
$1,200

When does it fail?

Of the 19 fuel system complaints filed for the 2015 Ford Taurus, here's the actual mileage breakdown — failures cluster heaviest at 50,000-75,000 mi.

0-25k
0 (0%)
25-50k
0 (0%)
50-75k
1 (100%)
75-100k
0 (0%)
100-125k
0 (0%)
125-150k
0 (0%)
150k+
0 (0%)

Each bar shows the share of total complaints filed at that mileage range. Peak failure window highlighted. Some owners report problems earlier; some make it well past 150,000 miles symptom-free. Maintenance habits and driving conditions shift the curve as much as mileage alone.

What stands out

Of the 7 model years of Ford Taurus we track for fuel system problems, this one carries the most owner complaints on file — 19.

No new NHTSA fuel system complaint has been filed on this vehicle in over 3 years — the issue may be aging out of the active population.

Related recalls

severe NHTSA 16V621000 August 25, 2016

Ford Motor Company (Ford) is recalling certain model year 2013-2015 Ford Taurus, Ford Flex, Lincoln MKS and Lincoln MKT vehicles equipped with 3

A loss of power to the fuel pump will cause the engine to stall or prevent the vehicle from starting, increasing the risk of a crash.

Fix: Ford will notify owners, and dealers will inspect the fuel PEM part number and replace the fuel PEM, as necessary, free of charge. The recall began on December 1, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S31.

The failure pattern owners describe

Buyer takeaway: 2015 Taurus owners report widespread fuel pump and fuel pump module failures across both turbo and non-turbo models, with stalling and no-start conditions striking without warning—often outside recall coverage. Throttle body actuators and fuel lines also fail, and some owners face costly out-of-pocket repairs and towing.

Owners of 2015 Ford Taurus vehicles report fuel pump and fuel pump module failures as the dominant complaint—the vehicle stalls without warning while driving or refuses to start when parked, sometimes after multiple restart attempts. Failures occur across the mileage spectrum, from around 16,800 to 140,000 miles. Many owners cite NHTSA Campaign 16V621000 (turbo fuel pump module recall) but state their VINs are not included despite experiencing identical symptoms. One owner with a non-turbo 3.5L V6 engine explicitly notes Ford's recall excludes his engine type, yet his vehicle failed identically to turbo models.

A smaller number report fuel line leaks causing odor and frequent refueling, or throttle body actuator failure causing violent shaking and stall at lower mileage. One owner mentions auxiliary battery wiring harness deterioration discovered at 140,000 miles.

Diagnostic results vary: fuel pump failure (DTC P0627 cited once), fuel pump module defect, and fuel pump modulator overheating. Some owners self-repaired; others used dealers or independent shops. Many report the vehicle stalls mid-drive at low speeds (5–44 MPH), forcing roadside stops or towing. Several attempts to restart are common. No warning lights illuminate in many cases. Owners report frustration when manufacturers confirm their VINs fall outside existing recall boundaries despite matching failure signatures.

Same Ford Taurus fuel system reports on nearby years: 2013 · 2014

Failure modes owners describe

Fuel Pump or Fuel Pump Module Failure

The fuel pump or fuel pump module fails, preventing fuel delivery to the engine. This is the most commonly reported failure across the complaint set. Multiple owners report the vehicle suddenly losing fuel delivery while driving or failing to start. Many complaints reference NHTSA Campaign 16V621000, which covers fuel pump modules on turbo models, yet several non-turbo 3.5L V6 owners report the same failure.

When: Occurs between 16,823 and 140,000 miles; many failures occur while driving at various speeds (5 to 44 MPH reported), though some occur when parked.

Symptoms owners cite: Vehicle stalls without warning while driving; Vehicle fails to start despite multiple attempts; No fuel reaching the engine; Occasionally accompanied by jerking or shuddering before stall; No warning light illuminated in many cases

Codes mentioned: P0627 (Fuel Pump Failure)

Repairs/costs cited: Fuel pump or fuel pump module replacement. One owner reported a fuel pump modulator also required replacement due to overheating the fuel pump. Some owners self-replaced the fuel pump module or electric module; others used dealers or independent mechanics. Costs not specified in narratives.

Recalls/TSBs owners mention: NHTSA Campaign 16V621000 (Fuel System, Gasoline) covers turbo-charged 2013–2015 Taurus models. Multiple owners report their VINs were not included in the recall despite experiencing the same failure. Campaign 16S31 also mentioned. Manufacturer informed several owners their vehicles were not under recall.

Fuel Line Leak

A fuel line develops a leak, causing fuel odor and requiring frequent refueling. One complaint details a fuel line that had been temporarily repaired and subsequently failed again.

When: Failure mileage approximately 127,424 miles.

Symptoms owners cite: Fuel line leaking; Fuel odor emanating from vehicle; Frequent refueling required; Fuel indicator warning illuminating while idle; Discrepancy between fuel gauge and remaining distance estimate

Repairs/costs cited: Fuel line replaced. Previous repair noted as temporary fix that did not hold.

Throttle Body Actuator Failure

The throttle body actuator fails, causing the vehicle to shake violently and stall. This occurs at lower mileage and is distinct from fuel pump failures, though it produces similar stalling symptoms.

When: Failure mileage approximately 38,000 miles.

Symptoms owners cite: Service vehicle soon warning light illuminates; Vehicle violently shakes; Vehicle stalls; Engine runs after restart

Repairs/costs cited: Throttle body actuator replaced by dealer.

Auxiliary Battery Wiring Harness Failure

The auxiliary battery wiring harness deteriorates and requires replacement. This was identified by a dealer during routine service but was not addressed as part of any known recall or repair campaign.

When: Failure mileage approximately 140,000 miles.

Symptoms owners cite: No warning light illuminated; Wiring harness failing

Repairs/costs cited: Wiring harness replacement recommended by dealer but not performed per narrative. Vehicle also had prior fuel pump and fuel tank mounting bolt replacements.

Synthesized from 19 NHTSA owner complaints — unverified consumer allegations, summarized for patterns. The verbatim filings appear below.

What owners are reporting 2 most recent

fuel system · 67,000 mi · filed 12/20/2022

The contact owns a 2015 Ford Taurus. The contact stated that on various occasions, the vehicle failed to start up after multiple attempts, without warning. The contact called an independent mechanic who linked the failure to NHTSA Campaign Number: 16V621000 (Fuel System, Gasoline). The contact called the manufacturer who referred him to the NHTSA hotline for assistance. The vehicle was not…

fuel system · filed 12/09/2019

2015 Ford taurus. Consumer writes in regards to Ford fuel module problem. *ld the consumer stated while driving the vehicle stopped running. The consumer stated the vehicle should have been included in recall 16v621000. *js

Had fuel system trouble with your 2015 Ford Taurus? File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.

Common questions

How serious is the fuel system problem on the 2015 Ford Taurus?

It's a documented issue but not catastrophic. 19 complaints have been filed. Repairs average $1,200 and most owners catch it before it causes a breakdown.

At what mileage does the fuel system typically fail?

Across the 16 complaints that reported odometer mileage, most fuel system failures cluster between 67,000 and 114,000 miles, with the median around 90,000. A quarter of owners report trouble before 67,000; a quarter make it past 114,000. Maintenance history matters more than the odometer alone — this is the reported failure window, not a guarantee.

What does it cost to fix?

Independent shops typically charge around $1,200 for fuel system repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.

Are there any recalls related to fuel system?

Yes — 1 active recall(s) cover fuel system issues on this vehicle. Recall fixes are always free regardless of mileage or warranty status. Use the VIN decoder at the top of the page to check if your specific vehicle is affected.

Related

Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA) public records database. Verify the raw federal record at nhtsa.gov/vehicle/2015/Ford/Taurus. Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are independent-shop national averages and may differ in your area. Some links on this page are affiliate links.
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