Was following a Ford fusion in stop and go traffic last night on a rainy freeway. The LED brake lights are so bright that with them on I lost my depth perception to the rear of the car. They are so bright they are almost blinding. Maybe there should be a brightness limit?
2016 Ford Fusion body problems
severe 38 complaints filed with NHTSA · avg repair $1,500 · see body across all vehicles →
Failure mileage
Complaints
38
Recalls
0
Avg fix
$1,500
2crashes
2injuries
What stands out
Owners have filed 38 body complaints with NHTSA against this vehicle, but no formal recall covers the issue — the federal record reflects what manufacturers have admitted, not everything owners are reporting.
No new NHTSA body complaint has been filed on this vehicle in over 9 years — the issue may be aging out of the active population.
What owners are reporting 1 most recent
Had body trouble with your 2016 Ford Fusion?
File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.
Common questions
How serious is the body problem on the 2016 Ford Fusion?
It's a meaningful issue. 38 complaints have been filed and the failure mode causes operational problems for owners. Repairs average $1,500.
At what mileage does the body typically fail?
Across the 16 complaints that reported odometer mileage, most body failures cluster between 35,000 and 70,000 miles, with the median around 64,000. A quarter of owners report trouble before 35,000; a quarter make it past 70,000. Maintenance history matters more than the odometer alone — this is the reported failure window, not a guarantee.
What does it cost to fix?
Independent shops typically charge around $1,500 for body repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to body?
No active recalls currently cover body issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.
Related
Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA)
public records database. Verify the raw federal record at
nhtsa.gov/vehicle/2016/Ford/Fusion.
Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are
independent-shop national averages and may differ in your area. Some links on this page are affiliate links.