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Cross-comparison · Comparison spans different vehicle types

2015 Chevrolet Volt vs 2015 Ford Fusion

Reliability comparison based on NHTSA recall and complaint records.

Synced 2026-06-14 Source: NHTSA public records Reviewed by ASE-certified contributors
Quick verdict
The 2015 Chevrolet Volt edges this one on reliability data

Reliability data favors the 2015 Chevrolet Volt (4.1 versus 2.9). These vehicles aren't a typical head-to-head comparison, but if you're cross-shopping them, the data is what it is.

More reliable

2015 Chevrolet Volt

4.1/5
Reliability score
43 complaints
0 recalls (0 critical)
$4,900 repair exposure
vs

2015 Ford Fusion

2.9/5
Reliability score
1,045 complaints
4 recalls (0 critical)
$14,550 repair exposure

Stories from the shop

The 2015 Chevrolet Volt edges this comparison on reliability data (4.1 versus 2.9). These aren't a typical head-to-head, but if you're cross-shopping them, the data is what it is.

Going with the 2015 Ford Fusion? Watch the engine and steering. The 2015 Chevrolet Volt has fewer reports in those categories, so you'd be trading one set of weak spots for another.

On the dollars-and-cents side, total repair exposure across the top problem areas runs 3.0x higher on the 2015 Ford Fusion. That's the number to keep in mind when you're pricing the deal — a $2,000 difference in purchase price disappears the first time you're staring at a transmission rebuild.

Bottom line: pick based on use case more than the spec sheet. If you tow heavy and don't want to think about it, that's one calculation. If you're a daily driver and want the cheapest path forward, that's another. Both of these will get you down the road. We're just telling you where each one is most likely to break.

— ProblemsByVin editorial team, drawing on the NHTSA data and shop experience.

Side-by-side by problem area

Category
2015 Chevrolet Volt
2015 Ford Fusion
engine
No reports
242 reports
moderate · ~$3,100
steering
No reports
176 reports
moderate · ~$700
powertrain
6 reports
moderate · ~$2,500
140 reports
moderate · ~$2,500
brakes
5 reports
severe · ~$450
109 reports
severe · ~$450
electrical
16 reports
severe · ~$850
91 reports
severe · ~$850
airbags
7 reports
moderate · ~$1,100
31 reports
severe · ~$1,100
body
No reports
24 reports
moderate · ~$1,500
wheels
No reports
19 reports
severe · ~$400

Common questions

Which is more reliable, the 2015 Chevrolet Volt or the 2015 Ford Fusion?

Based on the NHTSA data we track, the 2015 Chevrolet Volt comes out ahead with a reliability score of 4.1 versus 2.9. The margin is clear, so the verdict could shift if you weight specific categories differently or factor in your own use case.

What goes wrong more often on the 2015 Chevrolet Volt?

On the categories we tracked, the 2015 Chevrolet Volt doesn't show meaningfully more complaints than the 2015 Ford Fusion. Both have similar issue patterns.

What goes wrong more often on the 2015 Ford Fusion?

Compared to the 2015 Chevrolet Volt, the 2015 Ford Fusion has more complaints in engine and steering. Whether that's a deal-breaker depends on the cost and severity — see the comparison table above for repair cost ranges.

Which has more recalls?

The 2015 Ford Fusion has more active recalls (4 vs 0). Total count is less important than severity, though — a vehicle with one critical recall and zero moderate ones is generally riskier than one with five moderate recalls.

Is an extended warranty worth it on either of these?

Both vehicles are out of factory bumper-to-bumper coverage at this point. Combined repair exposure across the top problem categories runs around $14,550 on the higher-risk vehicle. A quality service contract typically costs $1,800–3,500 over 3 years, so a single major failure usually pays for the contract. The math favors warranty coverage on whichever vehicle you choose, especially if you plan to keep it past 100,000 miles.

Related comparisons

Reliability scores, complaint counts, and severity ratings derived from the NHTSA public records database. Verify each vehicle's federal record: 2015 Chevrolet Volt on NHTSA · 2015 Ford Fusion on NHTSA. "Repair exposure" is the sum of average independent-shop repair costs across each vehicle's tracked problem categories and is intended as a relative comparison, not an exact prediction. Editorial commentary written by ProblemsByVin contributors and reviewed by ASE-certified mechanics. Some links on this page are affiliate links.
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