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Direct rivals · Direct rivals in the full size suv segment

2020 Ford Explorer vs 2020 Toyota Highlander

Reliability comparison based on NHTSA recall and complaint records.

Synced 2026-06-14 Source: NHTSA public records Reviewed by ASE-certified contributors
Quick verdict
2020 Toyota Highlander clearly comes out ahead on reliability data

Two trucks built for the same buyer, and the data tells a clear story. The 2020 Toyota Highlander edges the 2020 Ford Explorer on reliability scoring (3.4 versus 2.4) with meaningful gaps in complaint volume and severity. Real differences, not noise.

2020 Ford Explorer

2.4/5
Reliability score
1,137 complaints
9 recalls (0 critical)
$13,200 repair exposure
vs
More reliable

2020 Toyota Highlander

3.4/5
Reliability score
289 complaints
2 recalls (0 critical)
$12,550 repair exposure

Stories from the shop

If I'm picking between these two head-to-head, I'm taking the 2020 Toyota Highlander. Reliability score's a solid 3.4 versus 2.4 on the 2020 Ford Explorer, and the complaint counts back it up — 289 versus 1,137. That's not noise, that's a real gap between rivals built for the same buyer.

If you lean 2020 Ford Explorer, know what you're getting into on powertrain and electrical. Those categories have noticeably more complaints than the 2020 Toyota Highlander sees, and they're not cheap items when they go.

Going with the 2020 Toyota Highlander? Watch the airbags and cruise control. The 2020 Ford Explorer has fewer reports in those categories, so you'd be trading one set of weak spots for another.

Bottom line: pick based on use case more than the spec sheet. If you tow heavy and don't want to think about it, that's one calculation. If you're a daily driver and want the cheapest path forward, that's another. Both of these will get you down the road. We're just telling you where each one is most likely to break.

— ProblemsByVin editorial team, drawing on the NHTSA data and shop experience.

Side-by-side by problem area

Category
2020 Ford Explorer
2020 Toyota Highlander
powertrain
422 reports
moderate · ~$2,500
112 reports
moderate · ~$2,500
electrical
132 reports
severe · ~$850
12 reports
moderate · ~$850
brakes
40 reports
severe · ~$450
28 reports
severe · ~$450
engine
66 reports
moderate · ~$3,100
No reports
body
32 reports
severe · ~$1,500
25 reports
moderate · ~$1,500
visibility
41 reports
moderate · ~$350
5 reports
moderate · ~$350
lighting
41 reports
moderate · ~$250
No reports
suspension
29 reports
moderate · ~$900
5 reports
moderate · ~$900
airbags
No reports
32 reports
severe · ~$1,100
cruise control
No reports
7 reports
severe · ~$600

Common questions

Which is more reliable, the 2020 Ford Explorer or the 2020 Toyota Highlander?

Based on the NHTSA data we track, the 2020 Toyota Highlander comes out ahead with a reliability score of 3.4 versus 2.4. The margin is clear, so the verdict could shift if you weight specific categories differently or factor in your own use case.

What goes wrong more often on the 2020 Ford Explorer?

Compared to the 2020 Toyota Highlander, the 2020 Ford Explorer sees more reported issues in powertrain and electrical. That doesn't mean it's a bad truck — it means those are the categories worth budgeting for if you go that direction.

What goes wrong more often on the 2020 Toyota Highlander?

Compared to the 2020 Ford Explorer, the 2020 Toyota Highlander has more complaints in airbags and cruise control. Whether that's a deal-breaker depends on the cost and severity — see the comparison table above for repair cost ranges.

Which has more recalls?

The 2020 Ford Explorer has more active recalls (9 vs 2). Total count is less important than severity, though — a vehicle with one critical recall and zero moderate ones is generally riskier than one with five moderate recalls.

Is an extended warranty worth it on either of these?

Both vehicles are out of factory bumper-to-bumper coverage at this point. Combined repair exposure across the top problem categories runs around $13,200 on the higher-risk vehicle. A quality service contract typically costs $1,800–3,500 over 3 years, so a single major failure usually pays for the contract. The math favors warranty coverage on whichever vehicle you choose, especially if you plan to keep it past 100,000 miles.

Related comparisons

Reliability scores, complaint counts, and severity ratings derived from the NHTSA public records database. Verify each vehicle's federal record: 2020 Ford Explorer on NHTSA · 2020 Toyota Highlander on NHTSA. "Repair exposure" is the sum of average independent-shop repair costs across each vehicle's tracked problem categories and is intended as a relative comparison, not an exact prediction. Editorial commentary written by ProblemsByVin contributors and reviewed by ASE-certified mechanics. Some links on this page are affiliate links.
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