On certain passenger vehicles, the battery cable includes a fusible link that may contact and subsequently chafe on a #2 cross member attaching bolt
This condition may result in heat damage and could lead to a fire.
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severe 18 complaints filed with NHTSA · avg repair $850 · see electrical across all vehicles →
Of the 5 model years of Ford Crown Victoria we track for electrical problems, this one carries the most owner complaints on file — 18.
All 2 active electrical recalls on this vehicle land at critical or severe — none classified moderate.
This condition may result in heat damage and could lead to a fire.
If this occurs, the insulator might experience charring of the outer layer, burning odor, or smoke which may ultimately result in a fire.
The manufacturer has issued service bulletins covering electrical on this vehicle — documented repair instructions, service campaigns, or warranty extensions sent to dealers. A TSB isn't a recall (it's not a free safety remedy), but it's the manufacturer acknowledging the issue and how to fix it.
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
full bulletin at NHTSA ↗MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODES P0305, P0316, P0171, AND/OR P0174 AFTER EXTENDED IDLE.
full bulletin at NHTSA ↗HIGH EFFORT TO ACTIVATE HORN - VEHICLES BUILT BEFORE 5/6/2005. OASIS.
full bulletin at NHTSA ↗HIGH EFFORT TO ACTIVATE HORN.
full bulletin at NHTSA ↗DELAYED REVERSE ENGAGEMENT.
full bulletin at NHTSA ↗Source: NHTSA manufacturer communications. Bring the bulletin number to your dealer or shop.
Owners describe intermittent or complete headlight failures occurring while driving, typically at night. Lights cut out without warning, then click back on after seconds or minutes. Some report the failure repeats every few minutes during a single drive; others say lights stay off for extended periods. High beams work when low beams fail. Flash-to-pass (pulling the dimmer lever) sometimes forces lights on temporarily. All other vehicle lights—tail lights, parking lights, interior lights, brake lights—operate normally, ruling out battery or main fuse issues.
Nearly all owners and shops point to the Lighting Control Module (LCM) as the cause. One owner documented a poorly soldered relay on the board with visible heat damage and darkening. Replacement LCM costs run $400–$860 installed. One owner reported a new LCM installed under recall (19S35b, dated 3/22/2021) failed immediately and was denied warranty coverage. Ford issued campaign 15V861000 for exterior lighting; some owners waited months for repair availability while the dealer said parts were unavailable. Multiple owners note this is a widespread problem online and in forums. Several mention kicking the module or soldering repairs as workarounds mentioned on YouTube.
The LCM, which controls headlight operation, fails intermittently or completely. Lights cut out without warning while driving, then click back on seconds or minutes later, often repeating over extended periods. Flash-to-pass function may work when standard headlights fail.
When: Typically occurs during night driving; failure mileage ranges from 63,000 to 139,000 miles; some failures reported after recall repair (2021)
Symptoms owners cite: Headlights turn off without warning while driving; Lights cut out intermittently and click back on repeatedly; Intermittent failure lasts seconds to minutes or extended periods; High beam lights may work when low beams fail; Flash-to-pass (pulling dimmer lever) forces lights on temporarily; All other vehicle lights (tail, parking, interior, brake) work normally
Repairs/costs cited: Replacement LCM (Ford part #5W7Z-13C788-AC noted in one case): $400–$577 parts cost; labor $283–$476; total repair $860+ installed. One owner documented poor soldering of relays on the LCM board with heat damage and darkening. YouTube workarounds mentioned: kicking the module or resoldering relays (~$15 cost, but DIY). Ford parts unavailable for months in some cases.
Recalls/TSBs owners mention: NHTSA Campaign 15V861000 (Exterior Lighting) issued. Some owners reported long wait times for repair availability due to parts shortage. One owner's recall-replaced module (19S35b, 3/22/2021) failed immediately; Ford denied warranty coverage. Another owner reported manufacturer advised no recalls or service bulletins available.
Synthesized from 18 NHTSA owner complaints — unverified consumer allegations, summarized for patterns. The verbatim filings appear below.
It's a meaningful issue. 18 complaints have been filed and the failure mode causes operational problems for owners. Repairs average $850.
Across the 15 complaints that reported odometer mileage, most electrical failures cluster between 59,650 and 139,000 miles, with the median around 93,000. A quarter of owners report trouble before 59,650; a quarter make it past 139,000. Maintenance history matters more than the odometer alone — this is the reported failure window, not a guarantee.
Independent shops typically charge around $850 for electrical repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Yes — 2 active recall(s) cover electrical issues on this vehicle. Recall fixes are always free regardless of mileage or warranty status. Use the VIN decoder at the top of the page to check if your specific vehicle is affected.