Ford Motor Company (Ford) is recalling certain 2020 Expedition vehicles
In the event of a crash, the incorrect classification would enable the passenger air bag to deploy instead of disabling it, increasing the risk of injury to the seat occupant.
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severe Owners of the 2020 Ford Expedition have filed 18 NHTSA complaints about the seatbelts at roughly $500 to repair (U.S. federal records, as of July 2026). Source: NHTSA Office of Defects Investigation. See seatbelts across all vehicles →
| Model year | seatbelts complaints |
|---|---|
| 2018 Expedition | 6 |
| 2019 Expedition | 59 |
| 2020 Expedition (this page) | 18 |
Among the 5 model years of Ford Expedition in our records for seatbelts problems, this one ranks #2 by owner-complaint volume.
All 4 active seatbelts recalls on this vehicle land at critical or severe — none classified moderate.
In the event of a crash, the incorrect classification would enable the passenger air bag to deploy instead of disabling it, increasing the risk of injury to the seat occupant.
In the event of a crash, the restraint system may not provide the intended level of protection, increasing the risk of injury.
Seat belts that do not retract or extend may fail to restrain an occupant as intended, increasing the risk of injury in a crash.
Seat belts that do not retract or extend can fail to restrain an occupant as intended, increasing the risk of injury in a crash.
2020 Expedition seat belt problems cluster around three dangerous failure patterns. The most severe is unwanted pretensioner deployment: belts fire explosively without any collision or warning, locked one owner's belt in place while she recovered from a c-section, cut a child's chest, and caused burning sensations and chest injuries in other cases. One owner heard what sounded like gunfire while parked with infants in the car and called 911.
Retraction and locking failures are also reported. Owners describe belts that lock during normal use but won't release, belts that snap into the door and jam, and second-row belts that won't retract at all—making car seat installation impossible. One owner's passenger belt failed at 66,000 miles and refused to expand or release from the buckle.
Passenger-side belts repeatedly lock up when buckling, forcing drivers to remove and reapply them with each trip. One captain's chair buckle cracked despite barely being used.
Ford issued Advance Recall Notice 25S31 and NHTSA Campaign 25V197000, but owners across multiple complaints confirm parts remain unavailable months after notification, with no confirmed repair date. Dealers report back-order status with no ETA. Some owners have had business vehicles sidelined; Ford referred them to the NHTSA Hotline rather than offering direct assistance.
Same Ford Expedition seatbelts reports on nearby years: 2019
Seat belt pretensioner fires without collision, crash, or warning. Explosive charge deploys with loud pop/explosion sound, causing belt to lock in retracted position and become inoperable. One case involved a child sustaining a chest cut and burning sensation.
When: One case at 82,000 miles; others unprovoked while parked or driving
Symptoms owners cite: Loud pop or explosion sound; Burning odor in cabin; Child cried out in pain; Seat belt locked in retracted position; Small cut on child's chest; Friction-type burn on neck/head from belt; Dazed/shocked sensation; Airbag warning light illuminated in at least one case
Repairs/costs cited: Seat belt required replacement; parts unavailable for recall repair as of report dates
Recalls/TSBs owners mention: NHTSA Campaign 25V197000 (Seat Belts); Manufacturer Recall 25S31; Advance Recall Notice issued (not yet official recall). Parts on back order; no repair completion date provided. Manufacturer referred contact to NHTSA Hotline; one contact reported no assistance from manufacturer.
Retractor mechanism fails to function properly. Belt locks but does not retract when released, leaving seat belt permanently extended or stuck in buckle. Failure typically occurs during normal driving without warning.
When: One failure at 65,000 miles; one at 66,000 miles
Symptoms owners cite: Seat belt locks but does not retract; Seat belt snapped into door socket and failed to release from buckle; Belt inoperable until vehicle powered off (one case)
Repairs/costs cited: Seat belt retractor tensioner replacement needed; vehicle not repaired at time of complaint
Recalls/TSBs owners mention: Referred to NHTSA Hotline; notified of failures but no repair assistance documented
Front passenger seat belt repeatedly locks up during normal buckling, rendering it inoperable or unusable until removed and reapplied. Occurs intermittently with each attempted use.
When: Ongoing during normal driving
Symptoms owners cite: Seat belt locks when put on; Belt will not move or extend; Must be removed and reapplied repeatedly; Front passenger seat belt affected; unclear if rear also affected
Second row passenger seat belts do not retract normally and child safety seat latches do not engage on multiple second row seats.
When: Condition noted during child car seat installation
Symptoms owners cite: Second row passenger seat belt will not retract; All three second row passenger seat belt latches will not lock for car seat installation
Seat belt receiver on captain's chair cracked and failed despite minimal use.
When: Rarely used vehicle
Symptoms owners cite: Seat belt receiver cracked
Synthesized from 18 NHTSA owner complaints — unverified consumer allegations, summarized for patterns. The verbatim filings appear below.
It's a meaningful issue. 18 complaints have been filed and the failure mode causes operational problems for owners. Repairs average $500.
Based on the 18 complaints filed, seatbelts issues most often appear around 78,250 miles. Some report problems earlier; some make it well past 150,000 with no symptoms. Maintenance habits matter — vehicles that received timely fluid services and were not regularly overworked tend to last longer.
Independent shops typically charge around $500 for seatbelts repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Yes — 4 active recall(s) cover seatbelts issues on this vehicle. Recall fixes are always free regardless of mileage or warranty status. Use the VIN decoder at the top of the page to check if your specific vehicle is affected.