Upon entering off ramp to highway , upon acceleration car shudders and goes into limp mode, can't accelerate and forced to try and pull over to stop vehicle and re-start. Very dangerous as it is random, can't re-create and has happened at highway speeds, very unsafe. Took it to dealer, Ford could not recreate and said there were no codes present and subsequently found nothing wrong.
2018 Ford Fusion powertrain problems
moderate 97 complaints filed with NHTSA · avg repair $2,500 · see powertrain across all vehicles →
Owners have filed 97 powertrain complaints with NHTSA against this vehicle, but no formal recall covers the issue — the federal record reflects what manufacturers have admitted, not everything owners are reporting.
Powertrain accounts for 23% of all owner complaints filed against this vehicle, across 10 categories tracked.
What owners are reporting 2 most recent
Shift actuator wouldn’t go into gear I was stranded a few times had to be towed twice. I’ve found a plastic bushing that showed a $4.00 part could be responsible. Deadly for us disabled Vietnam veterans . I can’t walk. Maine has 200 vehicles with the same issues nationwide who knows supposedly the actuator will not be made by ford motors until February 2026. I’m 76 years old this is a hazard I…
Common questions
How serious is the powertrain problem on the 2018 Ford Fusion?
It's a documented issue but not catastrophic. 97 complaints have been filed. Repairs average $2,500 and most owners catch it before it causes a breakdown.
At what mileage does the powertrain typically fail?
Across the 43 complaints that reported odometer mileage, most powertrain failures cluster between 72,000 and 108,000 miles, with the median around 81,700. A quarter of owners report trouble before 72,000; a quarter make it past 108,000. Maintenance history matters more than the odometer alone — this is the reported failure window, not a guarantee.
What does it cost to fix?
Independent shops typically charge around $2,500 for powertrain repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.
Are there any recalls related to powertrain?
No active recalls currently cover powertrain issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.