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2007 Chrysler 300 engine problems

moderate 60 complaints filed with NHTSA · avg repair $3,100 · see engine across all vehicles →

Failure mileage
Complaints
60
Recalls
0
Avg fix
$3,100
3fires

When does it fail?

Of the 60 engine complaints filed for the 2007 Chrysler 300, here's the actual mileage breakdown — failures cluster heaviest at 0-25,000 mi.

0-25k
1 (100%)
25-50k
0 (0%)
50-75k
0 (0%)
75-100k
0 (0%)
100-125k
0 (0%)
125-150k
0 (0%)
150k+
0 (0%)

Each bar shows the share of total complaints filed at that mileage range. Peak failure window highlighted. Some owners report problems earlier; some make it well past 150,000 miles symptom-free. Maintenance habits and driving conditions shift the curve as much as mileage alone.

What stands out

Owners have filed 60 engine complaints with NHTSA against this vehicle, but no formal recall covers the issue — the federal record reflects what manufacturers have admitted, not everything owners are reporting.

Among the 13 model years of Chrysler 300 in our records for engine problems, this one ranks #3 by owner-complaint volume.

Is there a fix? Manufacturer service bulletins

The manufacturer has issued service bulletins covering engine on this vehicle — documented repair instructions, service campaigns, or warranty extensions sent to dealers. A TSB isn't a recall (it's not a free safety remedy), but it's the manufacturer acknowledging the issue and how to fix it.

Service Bulletin RL108213A$ Jan 2016

NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar (M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA).~

full bulletin at NHTSA ↗
Service Bulletin 9003215 Feb 2015

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

full bulletin at NHTSA ↗
Service Bulletin 9003215 Feb 2015

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.

full bulletin at NHTSA ↗
Service Bulletin 9002887 Feb 2015

Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.~ Solenoid packs with a white connector are used with 2010, 2009, 2008..., model years. Solenoid packs with a gray connector are used with 2011, 2012, 2013..., model years.

full bulletin at NHTSA ↗

Source: NHTSA manufacturer communications. Bring the bulletin number to your dealer or shop.

The failure pattern owners describe

Owners report catastrophic engine failures across a wide range of mileage, from as low as 44,600 miles to over 260,000 miles. The most common and severe failure is valve seat fracture—the intake or exhaust valve seat simply cracks and drops into the cylinder, causing immediate internal damage that requires complete engine rebuild or replacement ($3000–$8750 each time). Some owners experienced this twice on the same vehicle.

Cooling fan separation ranks second: the electric radiator fan's blades separate during normal operation, puncture the radiator, dump coolant, and cause the engine to overheat and die. A recall (L08, June 2011) addresses this for certain production dates and sales codes, but many owners with identical failures report Chrysler denied coverage because their VIN fell outside the narrow cutoff window.

Engine stalling without warning is widespread. The motor dies at idle or while driving, then restarts after cycling the ignition. No check engine light appears. Dealers cannot replicate the failure and offer no fix. One owner had it happen at least 10 times over ownership and counts this as life-threatening.

Secondary failures include oil pump collapse (engine locks up with no prior symptoms despite clear oil), head gasket failure that recurs after multiple repairs, radiator coolant fan thermostat failure, piston and rod bearing collapse, transmission leaks at low mileage, and engine fires. Air intake positioned low on the front bumper allows water ingestion during flooding. One owner's new engine caught fire while parked.

Same Chrysler 300 engine reports on nearby years: 2005 · 2006 · 2008 · 2010

Failure modes owners describe

Valve Seat Fracture/Drop

Intake or exhaust valve seats fracture and drop into cylinder, causing internal engine damage including piston and cylinder head damage. Can occur with minimal warning and varying mileage.

When: 44,612 miles; 72,000 miles; 106,000 miles; 172,000 miles; reported across wide mileage range

Symptoms owners cite: Engine won't start or restarts with loud knocking/rattling noise; Loss of compression in affected cylinder; Visible piston and cylinder head damage; Engine requires complete rebuild or replacement

Codes mentioned: Valve seat fragments found in intake manifold

Repairs/costs cited: Full engine rebuild including cylinder head replacement, piston, rings, gaskets ($3000+); or complete engine replacement ($8000-$8749.65)

Recalls/TSBs owners mention: No recalls or TSB coverage reported for this defect

Radiator Cooling Fan Separation

Electric radiator cooling fan blades separate during operation and puncture or damage the radiator. Some owners denied coverage under recall L08 (June 2011) claiming their VIN fell outside the cutoff date despite identical failure.

When: Varying mileage from 52,000 to 260,000 miles

Symptoms owners cite: Loud abnormal noise from engine compartment; Radiator coolant leak/antifreeze dump; Engine overheating within minutes; Vehicle loses power and dies; No warning lights before failure

Codes mentioned: PN 24041556 (cooling fan assembly)

Repairs/costs cited: Radiator and fan assembly replacement ($4000-$8000); secondary engine damage from overheating requiring additional repair

Recalls/TSBs owners mention: Recall L08 (June 2011) - applies to 2006-2008 LX vehicles with specific sales codes (NMS, XDL, XDK) built through April 29, 2008. Many owners denied coverage citing VIN exclusion despite identical failure mode.

Intake Air Hydrolock from Water Ingestion

Engine air intake positioned low on front bumper (approximately 20 inches from ground) allows water entry during flooding or heavy rain/street water spray, causing hydro-lock.

When: During flooding event with 3 inches standing water; occurs during initial water crossing

Symptoms owners cite: Engine shuts off immediately when driving through water; Engine cannot restart

Repairs/costs cited: Engine replacement (water damage)

Recalls/TSBs owners mention: No recalls or design change notification found in narratives

Engine Stalling/Loss of Power While Driving

Engine dies or loses power without warning during normal operation at various speeds and conditions. Can occur intermittently over years of ownership. Restart possible by turning key off and back on or pumping throttle, but failure recurs.

When: Occurs intermittently starting early in ownership; 25,000 miles onward; reported at least 10+ occurrences per owner

Symptoms owners cite: Sudden engine shutdown with no warning; Loss of power steering (hard to turn wheel); Vehicle slows to stop or complete stop; No check engine light illuminated; Restart possible by cycling ignition; Recurs without pattern related to speed, weather, or cruise control

Codes mentioned: No codes stored; dealer unable to duplicate

Repairs/costs cited: Dealers unable to diagnose; no repair completed in narratives

Recalls/TSBs owners mention: No TSB or recall; dealers report inability to replicate

Engine Knock/Piston Failure

Engine develops loud knocking noise indicating piston or rod bearing failure. Can occur suddenly or after brief operation. Multiple occurrences reported with piston collapse, rod failure, or bearing damage.

When: 108,000 miles (first failure); 134,000 miles (second failure on same vehicle); 96,000 miles

Symptoms owners cite: Loud rattling or knocking noise from engine; Rough running, smoking; Engine won't start or difficult restart; Loss of power

Repairs/costs cited: Complete engine rebuild ($3000+) or engine replacement ($6500+)

Recalls/TSBs owners mention: No recalls or warranties covering this failure

Engine Fire

Engine catches fire while parked or running, with subsequent rod failure through oil pan. Fire starts without operator action or warning.

When: February 24, 2020; recent purchase owner

Symptoms owners cite: Fire in engine compartment; Rod shot through oil pan; No prior warning signs

Repairs/costs cited: Engine replacement required; dealer quoted $4200 exploratory fee plus engine replacement (used engine offered under warranty)

Recalls/TSBs owners mention: Warranty coverage disputed; dealer required upfront $4200 diagnostic fee

Intake Manifold/Tuning Valve Failure

Check engine light illuminates due to intake manifold tuning valve or short runner valve control issues. Recurs after dealer repair attempts.

When: 7,000 miles (12-2008)

Symptoms owners cite: Check engine light illuminated; Engine runs rough or loses power

Codes mentioned: Intake manifold tuning valve failure, Short runner valve control code

Repairs/costs cited: Dealership replaced components; light reset multiple times

Recalls/TSBs owners mention: None documented

Oil Pump Failure/Sludge Accumulation

Oil pump fails or engine develops excessive oil sludge despite regular maintenance, causing engine seizure or complete failure without warning.

When: 61,000 miles; 3 months of ownership on used car (126k miles)

Symptoms owners cite: Engine suddenly locks up; No warning lights or symptoms prior to failure; Oil remains clear/hasn't darkened despite long intervals; Engine won't crank after lockup

Repairs/costs cited: Engine replacement ($5000); warranty denied citing 'not doing oil changes' (false—owner brought car to dealer for changes)

Recalls/TSBs owners mention: Warranty denied; dealer blamed owner maintenance despite documented service history

Head Gasket Failure/Overheating

Head gasket fails causing vehicle to overheat. Problem recurs after multiple repair attempts. Oil mixes with coolant, indicating internal sealing failure.

When: Unknown mileage; recurred multiple times

Symptoms owners cite: Vehicle overheats; Check engine light illuminated; Oil in coolant mixture; Coolant leak

Repairs/costs cited: Head gasket replaced 3+ times without resolving; oil and coolant contamination persists

Recalls/TSBs owners mention: None documented

Transmission Leak/Adapter Failure

Transmission develops leak from failed adapter at low mileage. Check engine light recurs shortly after repair.

When: 7,000 miles (December 2008)

Symptoms owners cite: Transmission leak detected; Check engine light illuminated after repair

Repairs/costs cited: Transmission adapter replaced

Recalls/TSBs owners mention: None documented

Idle Stalling/Throttle Control Issues

Engine stalls at idle or low speed, particularly in stop-and-go traffic, after-stall restarts difficult. No codes recorded. Throttle buildup debris found on one inspection.

When: Early in ownership; recurring yearly during winter months

Symptoms owners cite: Engine stalls when idling or in traffic; Difficult restart required, sometimes need neutral shift; All lights go out when stalling; Recurs 4-5 times per year, especially winter/rain; No check engine light

Repairs/costs cited: One dealer found throttle debris; cleaned throttle; problem persisted despite valve replacement

Recalls/TSBs owners mention: No TSB or recall; dealers unable to fix

Synthesized from 60 NHTSA owner complaints — unverified consumer allegations, summarized for patterns. The verbatim filings appear below.

What owners are reporting 2 most recent

engine · 14,548 mi · filed 12/28/2010

2007 Chrysler 300 touring. Consumer states problems with shifting and power *tgw the consumer stated the vehicle would stall and then the throttle light and esp/trac light illuminated. The dealer replaced the shifter assembly. The engine light illuminated and the dealer replaced the upper intake and EGR o-ring. The consumer then stated there was a noise coming from the shifter. The dealer found…

engine · filed 12/18/2023

Engine constantly leaking coolant from multiple areas on the engine. Have had to constantly get it repaired at least once a month. Also have had constant cylinder misfires, fuel injector system keeps going bad

Had engine trouble with your 2007 Chrysler 300? File a complaint with NHTSA → It's free, official, and how every report above got here — owner filings are the federal safety record this page is built on.

Common questions

How serious is the engine problem on the 2007 Chrysler 300?

It's a documented issue but not catastrophic. 60 complaints have been filed. Repairs average $3,100 and most owners catch it before it causes a breakdown.

At what mileage does the engine typically fail?

Across the 48 complaints that reported odometer mileage, most engine failures cluster between 39,000 and 123,750 miles, with the median around 82,847. A quarter of owners report trouble before 39,000; a quarter make it past 123,750. Maintenance history matters more than the odometer alone — this is the reported failure window, not a guarantee.

What does it cost to fix?

Independent shops typically charge around $3,100 for engine repairs on this vehicle. Dealer pricing tends to run 20-40% higher. The exact figure depends on the specific failure mode, parts availability, and your local labor rates. If you're outside factory warranty, an extended service contract often covers this category.

Are there any recalls related to engine?

No active recalls currently cover engine issues on this vehicle. The complaints filed represent owner-reported failures that haven't risen to the level of a manufacturer-issued recall — but they're still worth knowing about before you buy or budget for repairs.

Related

Complaint and recall data sourced from the National Highway Traffic Safety Administration (NHTSA) public records database. Verify the raw federal record at nhtsa.gov/vehicle/2007/Chrysler/300. Severity ratings are derived from reported crashes, fires, injuries, and fatalities. Repair cost estimates are independent-shop national averages and may differ in your area. Some links on this page are affiliate links.
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