ProblemsByVin Post-warranty failure analysis
Post-warranty failure analysis · NHTSA data

The Failures That Hit Right After the Warranty Ends

Failure patterns whose median reported mileage lands past the typical 60,000-mile powertrain warranty — defects that statistically surface after coverage lapses, leaving owners to pay.

5,004 failure patterns have a median reported failure mileage past the 60,000-mile powertrain warranty. The median across all of them is 80,000 miles — the typical covered defect surfaces just after coverage ends.

yearmakemodelcomponentcomplaintsmileage medianmiles past warrantysource
2,017FordEscapeengine1,71879,00019,000 view ›
2,010FordFusionsteering1,661102,00042,000 view ›
2,012FordFusionsteering1,51183,30023,300 view ›
2,011FordFusionsteering1,43390,00030,000 view ›
2,006ChevroletCobaltsteering1,29160,900900 view ›
2,018FordEscapeengine1,26286,00026,000 view ›
2,008FordEscapesteering1,235116,47356,473 view ›
2,006PontiacG6steering1,21975,00015,000 view ›
2,013FordF-150powertrain1,18894,00034,000 view ›
2,011HyundaiSonatasteering1,17173,20013,200 view ›
2,005ChevroletCobaltsteering1,13761,3051,305 view ›
2,013FordEscapeengine1,03783,00023,000 view ›
2,006ChevroletMalibusteering1,01785,00025,000 view ›
2,012FordFocussteering93379,00019,000 view ›
2,009NissanAltimasteering85880,00020,000 view ›
2,013FordExplorersteering83696,00036,000 view ›
2,009FordEscapesteering827122,65562,655 view ›
2,005JeepGrand Cherokeeelectrical82095,00035,000 view ›
2,017FordEdgeengine81774,00014,000 view ›
2,012JeepGrand Cherokeeelectrical77672,00012,000 view ›
2,009ChevroletMalibusteering768121,50061,500 view ›
2,011FordF-150powertrain75598,00038,000 view ›
2,009DodgeJourneyelectrical74380,00020,000 view ›
2,011FordExplorersteering74268,0008,000 view ›
2,005NissanMaximapowertrain73886,00026,000 view ›

Showing the top 25 of 5,004 post-warranty failure patterns. The full dataset is free to download and republish with attribution:

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Methodology

Subset of the failure-mileage dataset where the median failure mileage exceeds 60,000 mi (the most common US powertrain term, 5yr/60k) and the cluster has ≥8 mileage-bearing complaints. "miles_past_warranty" is median minus 60,000. Complaints are unverified consumer reports.

Source: US NHTSA owner complaints + recalls (public record), MY 2005–2025. License: CC BY 4.0 — cite as ProblemsByVin (https://problemsbyvin.com). Computed from the database snapshot dated 2026-10-25.

Reporters: we'll pull a custom cut of this — by make, model year, state, or component — and our reliability analyst can speak to methodology on the record. Get in touch ›